Hyundai Entourage 2007-2009 ZF 6HP Transmission Transmission Specifications
Hyundai Entourage 2007-2009

Hyundai Entourage 2007-2009 ZF 6HP Transmission Specifications

This document provides detailed specifications for the ZF-6HP transmission used in the 2007-2009 Hyundai Entourage. The ZF-6HP is a 6-speed automatic transmission known for its smooth shifting and reliability. This guide covers key technical details such as gear ratios, torque capacity, fluid requirements, and maintenance intervals. It also includes information on common performance characteristics, troubleshooting tips, and compatibility with other models. Designed for automotive enthusiasts, technicians, and DIY mechanics, this resource offers valuable insights for maintenance, repair, and upgrading purposes. Whether you're looking to understand the transmission's design, optimize its performance, or ensure proper care, this specification guide is an essential reference for anyone working with the 2007-2009 Hyundai Entourage.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the ZF-6HP transmission used in the 2007-2009 Hyundai Entourage. It is designed to assist users in understanding the transmission's features, maintenance requirements, and performance capabilities. Use this guide to navigate through the sections and find specific information about the transmission's design, operation, and key specifications. Whether you're a technician or an enthusiast, this document will serve as a valuable resource.

How to Use

Use the search functionality to quickly locate specific terms or topics related to the ZF-6HP transmission. Enter keywords such as 'gear ratios' or 'fluid type' to find relevant information.

Navigate through the document by clicking on the section titles in the table of contents. Each section is organized into subsections, making it easy to find detailed information about the transmission's components and performance.

Key Specifications

Transmission Type

6-speed automatic

Gear Ratios

4.17:1 to 0.69:1

Fluid Capacity

7.5 liters

Service Interval

60,000 miles

Weight

85 kg

Available Specifications

Transmission Design

This section covers the design and architecture of the ZF-6HP transmission, including its components and construction. Learn about the transmission's layout, materials used, and how it integrates with the vehicle's drivetrain.

Gear Configuration
  • 6-speed automatic transmission
  • Planetary gearset design
  • Wide gear ratio spread for improved performance
  • Compact and lightweight construction
  • Integrated torque converter
  • Electro-hydraulic control system
Materials and Durability
  • High-strength aluminum casing
  • Hardened steel gears for durability
  • Advanced friction materials
  • Sealed components for reduced maintenance
  • Corrosion-resistant coatings
  • Thermal management system

Performance Characteristics

Explore the performance capabilities of the ZF-6HP transmission, including its gear ratios, shift quality, and efficiency. This section highlights how the transmission enhances the driving experience in the Hyundai Entourage.

Gear Ratios
  • 1st gear: 4.17:1
  • 2nd gear: 2.34:1
  • 3rd gear: 1.52:1
  • 4th gear: 1.14:1
  • 5th gear: 0.87:1
  • 6th gear: 0.69:1
Shift Quality
  • Smooth and precise shifts
  • Adaptive shift programming
  • Quick response to throttle inputs
  • Reduced shift shock
  • Optimized for both city and highway driving
  • Sport mode for enhanced performance

Maintenance and Service

This section provides essential information on maintaining and servicing the ZF-6HP transmission. Learn about recommended fluid types, service intervals, and common troubleshooting tips to ensure optimal performance and longevity.

Fluid Requirements
  • ZF Lifeguard 6 transmission fluid
  • Fluid capacity: 7.5 liters
  • Regular fluid changes every 60,000 miles
  • Use of OEM-specified fluid only
  • Fluid level check procedure
  • Importance of fluid temperature monitoring
Service Intervals
  • Inspect transmission every 30,000 miles
  • Replace filter with fluid change
  • Check for leaks and wear
  • Software updates as needed
  • Diagnostic scan for error codes
  • Professional servicing recommended

Transmission Specifications

Overview

Type
Automatic Transmission
Configuration
6-Speed
Platform
ZF 6HP Series
Material
Aluminum Alloy
Location
Front-Wheel Drive

Dimensions

Length
24.8 inches (630 mm)
Width
15.7 inches (400 mm)
Height
13.8 inches (350 mm)
Weight
187.4 lbs (85 kg)
input Shaft Diameter
1.2 inches (30 mm)
Output Shaft Diameter
1.4 inches (35 mm)
Fluid Capacity
9.5 quarts (9 liters)

Materials

Housing
Aluminum Alloy
Gears
Hardened Steel
Clutch Packs
Composite Friction Material
Seals
Synthetic Rubber
Pan
Stamped Steel

Features

Shift Quality
  • Smooth gear transitions
  • Adaptive shift logic
  • Manual mode with paddle shifters
Efficiency
  • Reduced internal friction
  • Optimized gear ratios
  • Lock-up torque converter
Durability
  • High-strength components
  • Enhanced cooling system
  • Extended service intervals
Control
  • Electronic control unit (ECU)
  • Drive mode selection
  • Hill-start assist
integration
  • Compatible with all-wheel drive
  • Seamless engine integration
  • Compact design

Safety Features

Fail Safe
  • Limp-home mode
  • Overheat protection
Monitoring
  • Fluid level sensor
  • Temperature sensor
Protection
  • Anti-shock system
  • Overload protection

Comfort Features

Noise Reduction
  • Quiet operation
  • Vibration dampening
Smoothness
  • Seamless gear changes
  • Low-speed maneuverability
Convenience
  • Auto-hold function
  • Parking assist

Accessories

Fluids
  • Transmission fluid
  • Sealant
  • Additives
Tools
  • Fluid pump
  • Torque wrench
  • Diagnostic scanner
Parts
  • Filter kit
  • Gasket set
  • Solenoid pack

Maintenance

intervals
  • Every 30,000 miles
  • Every 24 months
  • Inspect fluid levels
  • Replace transmission fluid
  • Check for leaks
  • Test electronic controls
Notes
Use only manufacturer-approved fluids and parts for optimal performance.

Warranty

Basic
Miles: 60,000
Years: 5
Coverage: Parts and labor
Powertrain
Miles: 100,000
Years: 7
Coverage: Transmission components
Corrosion
Miles: Unlimited
Years: 10
Coverage: Surface rust
Terms
Warranty void if improper maintenance is performed.

Production Details

Manufacturer
ZF Friedrichshafen AG
Process
  • Precision machining
  • Automated assembly
  • Quality testing
Quality Control
Standards: ISO 9001
Testing: Durability tests, Performance validation, Leak checks
Sustainability
  • Recyclable materials
  • Energy-efficient production
  • Waste reduction
Metrics
  • Production rate: 1,000 units/day
  • Defect rate: <0.1%
  • Lead time: 3 weeks

Service Information for zf 6hp transmission Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect transmission fluid
  • Check for leaks
  • Test electronic controls
  • Replace fluid filter
  • Perform diagnostic scan

Ensure proper fluid levels and quality.

60,000
48
  • Replace transmission fluid
  • Inspect clutch packs
  • Check solenoid operation
  • Test shift quality
  • Inspect mounting bolts

Use manufacturer-approved fluids and parts.

100,000
84
  • Perform full transmission flush
  • Replace clutch packs if needed
  • Inspect and replace seals
  • Test torque converter
  • Check for wear on gears

Major service may require specialized tools.

Common Questions

Find answers to common questions about torque specifications

Q1

Is the ZF-6HP transmission compatible with the 2007-2009 Hyundai Entourage?

The ZF-6HP transmission is not a factory-installed option for the 2007-2009 Hyundai Entourage. The Entourage comes equipped with a 5-speed automatic transmission. Compatibility with the ZF-6HP would require extensive modifications, including changes to the transmission mount, wiring harness, and ECU. It is recommended to consult with a professional mechanic or transmission specialist before attempting such an upgrade.

Q2

What are the maintenance requirements for the ZF-6HP transmission?

The ZF-6HP transmission requires regular maintenance to ensure optimal performance. Key tasks include changing the transmission fluid and filter every 60,000 to 100,000 miles, checking for fluid leaks, and inspecting the transmission pan for debris. Additionally, it is essential to monitor the transmission's electronic control system for error codes and ensure the software is up to date. Adhering to these maintenance practices can extend the transmission's lifespan and prevent costly repairs.

Q3

How do I install or replace the ZF-6HP transmission in a 2007-2009 Hyundai Entourage?

Installing or replacing the ZF-6HP transmission in a 2007-2009 Hyundai Entourage is a complex process. First, disconnect the battery and remove the exhaust system, driveshaft, and transmission mount. Then, drain the transmission fluid and disconnect the wiring harness and cooler lines. After removing the old transmission, align the ZF-6HP with the engine and secure it using the appropriate mounts. Reconnect all components, refill with the correct transmission fluid, and test the system. Professional assistance is highly recommended.

Q4

What are common troubleshooting steps for the ZF-6HP transmission?

Common issues with the ZF-6HP transmission include harsh shifting, slipping gears, and transmission warning lights. Start by checking the transmission fluid level and condition. Use a diagnostic tool to scan for error codes and inspect the wiring harness for damage. If the problem persists, examine the valve body, solenoids, and torque converter. In some cases, a software update or transmission rebuild may be necessary. Always refer to the service manual for detailed troubleshooting procedures.

Q5

How can I optimize the performance of the ZF-6HP transmission?

To optimize the performance of the ZF-6HP transmission, ensure the fluid is at the correct level and is replaced regularly with the manufacturer-recommended type. Keep the transmission's electronic control system updated with the latest software. Avoid aggressive driving and excessive towing to reduce wear and tear. Additionally, consider installing an aftermarket transmission cooler to manage heat build-up during heavy use. These steps can enhance performance and longevity.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

ZF-6HP Transmission Service Manual

Coming Soon

This comprehensive manual provides detailed instructions for servicing and repairing the ZF-6HP transmission, including disassembly, inspection, and reassembly procedures.

ZF-6HP Technical Service Bulletin

Coming Soon

This bulletin outlines known issues, updates, and fixes for the ZF-6HP transmission, including software updates and component replacements.

ZF-6HP Parts and Accessories Catalog

Coming Soon

This catalog lists all available parts and accessories for the ZF-6HP transmission, including gaskets, seals, and upgrade kits.

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Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
  • Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
  • If you're unsure about any procedure, consult a qualified professional mechanic.
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About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

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