Hyundai Genesis 2015-2016 Exhaust Specifications
Hyundai Genesis 2015-2016

Hyundai Genesis 2015-2016 Exhaust Specifications

Discover the detailed exhaust system specifications for the 2015-2016 Hyundai Genesis, including components like the exhaust manifold, catalytic converter, and muffler. This guide is essential for maintenance, repair, and performance upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the exhaust system of the 2015-2016 Hyundai Genesis. It is designed to assist users in understanding the components, performance, and maintenance requirements of the exhaust system. The document is divided into sections for easy navigation, with subsections breaking down specific aspects of the exhaust. Use the search and navigation instructions to quickly find the information you need.

How to Use

Use the search bar to input keywords related to the exhaust system, such as 'catalytic converter' or 'muffler'. The search will highlight relevant sections and subsections for quick access.

Scroll through the document or use the table of contents to jump to specific sections. Each section is clearly labeled, and subsections are organized for easy reference.

Key Specifications

Exhaust Manifold Material

Cast Iron

Catalytic Converter Type

Three-Way Catalytic Converter

Muffler Material

Stainless Steel

Exhaust Pipe Diameter

2.5 inches

Emission Standards Compliance

EPA Tier 2, CARB LEV II

Available Specifications

Exhaust System Components

This section details the major components of the exhaust system in the 2015-2016 Hyundai Genesis. It includes information on the materials used, design features, and the role of each component in the overall system.

Exhaust Manifold
  • Made of cast iron for durability
  • Designed to collect exhaust gases from the engine cylinders
  • Heat-resistant coating to withstand high temperatures
  • Directs gases to the catalytic converter
Catalytic Converter
  • Reduces harmful emissions by converting pollutants
  • Contains a ceramic honeycomb structure coated with catalysts
  • Compliant with EPA and CARB standards
  • Integrated with oxygen sensors for optimal performance
Muffler
  • Designed to reduce exhaust noise
  • Constructed from stainless steel for corrosion resistance
  • Includes internal baffles to dissipate sound waves
  • Ensures a quieter driving experience

Performance and Efficiency

This section focuses on the performance and efficiency of the exhaust system. It highlights how the system contributes to the vehicle's power output, fuel efficiency, and emission control.

Exhaust Flow
  • Optimized for minimal backpressure
  • Enhances engine efficiency and power output
  • Smooth bends to reduce turbulence
  • Supports higher RPM performance
Emission Control
  • Meets stringent emission standards
  • Reduces CO, NOx, and hydrocarbon emissions
  • Includes a secondary air injection system
  • Monitored by onboard diagnostics (OBD-II)

Maintenance and Durability

This section provides guidance on maintaining the exhaust system to ensure longevity and optimal performance. It includes tips for inspection, common issues, and replacement intervals.

Inspection Tips
  • Check for rust or corrosion regularly
  • Inspect for cracks or leaks in the exhaust pipes
  • Listen for unusual noises indicating damage
  • Ensure all clamps and hangers are secure
Common Issues
  • Rust due to exposure to moisture and salt
  • Cracked exhaust manifold from thermal stress
  • Clogged catalytic converter from oil or coolant contamination
  • Loose or damaged muffler hangers
Replacement Intervals
  • Catalytic converter typically lasts 100,000 miles
  • Muffler may require replacement every 80,000 miles
  • Exhaust pipes should be inspected every 50,000 miles
  • Oxygen sensors should be replaced every 60,000-90,000 miles

Component Specifications

Overview

Type
Dual Exhaust System
Configuration
Rear-mounted
Platform
Hyundai Genesis 2015-2016
Material
Stainless Steel
Location
Underbody

Dimensions

Pipe Diameter
2.5 inches (63.5 mm)
Muffler Length
24 inches (609.6 mm)
Tailpipe Diameter
3 inches (76.2 mm)
Total Length
120 inches (3048 mm)
Weight
45 lbs (20.4 kg)
Ground Clearance
6 inches (152.4 mm)
Tip Distance
12 inches (304.8 mm)

Materials

Pipes
Stainless Steel 304
Muffler
Aluminized Steel
Tailpipe
Polished Stainless Steel
Gaskets
Graphite
Hangers
Rubber with Steel Core

Features

Performance
  • Reduced backpressure
  • Enhanced airflow
  • Improved horsepower
  • Better fuel efficiency
Design
  • Dual chrome tips
  • Sleek underbody mounting
  • Corrosion-resistant finish
  • Integrated heat shields
Noise Control
  • Tuned muffler for minimal drone
  • Balanced sound frequency
  • Acoustic dampening materials
Durability
  • High-temperature resistance
  • Corrosion-proof materials
  • Impact-resistant construction
Emissions
  • Catalytic converter integration
  • Compliant with EPA standards
  • Low CO2 emissions

Safety Features

Heat Management
  • Heat-resistant shielding
  • Thermal insulation
Structural integrity
  • Reinforced hangers
  • Crash-resistant design
Emission Control
  • Oxygen sensor compatibility
  • Catalytic converter efficiency

Comfort Features

Noise Reduction
Quiet cabin experience
Vibration Dampening
Smooth ride quality
Heat insulation
Minimal heat transfer to cabin
Aesthetic
Polished chrome tips

Accessories

Upgrades
  • Performance mufflers
  • High-flow catalytic converters
  • Custom exhaust tips
Maintenance Tools
  • Exhaust sealant
  • Hanger replacement kit
  • Cleaning solution
Protective Gear
  • Heat-resistant gloves
  • Safety goggles
  • Ear protection

Maintenance

Service intervals
Every 30,000 miles or 24 months
Service Items
  • Inspect for leaks
  • Check hangers and mounts
  • Clean exhaust tips
  • Inspect catalytic converter
  • Test oxygen sensors
Maintenance Notes
Regular cleaning prevents corrosion and maintains performance.

Warranty

Basic
Miles: 60,000
Years: 5
Coverage: Parts and labor
Corrosion
Miles: 100,000
Years: 7
Coverage: Rust perforation
Performance Parts
Miles: 36,000
Years: 3
Coverage: Muffler and pipes
Terms
Warranty void if aftermarket modifications are made.

Production Details

Manufacturer
Hyundai Motor Company
Manufacturing Process
  • Laser cutting
  • Automated welding
  • Pressure testing
  • Quality inspection
Quality Control
Testing: Pressure and vibration tests
inspection: Visual and dimensional checks
Certification: ISO 9001 compliant
Sustainability Practices
  • Recycled materials
  • Low-emission production
  • Waste reduction
Production Metrics
Units Per Day: 500
Defect Rate: 0.1%
Energy Usage: Low-carbon footprint

Service Information for exhaust Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect exhaust system for leaks
  • Check hangers and mounts for wear
  • Clean exhaust tips
  • Test oxygen sensor functionality
  • Inspect catalytic converter

Ensure all connections are tight and secure.

60,000
48
  • Replace gaskets if necessary
  • Inspect for corrosion
  • Check heat shields
  • Test exhaust backpressure
  • Verify emission compliance

Use OEM parts for replacements.

100,000
84
  • Inspect entire exhaust system
  • Replace muffler if needed
  • Check for structural integrity
  • Test catalytic converter efficiency
  • Perform full emission test

Major service may require specialized tools.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Is the exhaust system compatible with both 2015 and 2016 Hyundai Genesis models?

Yes, the exhaust system is designed to be compatible with both the 2015 and 2016 Hyundai Genesis models. It is engineered to fit the 3.8L V6 and 5.0L V8 engine configurations. However, it is recommended to verify the specific part number with your vehicle’s VIN to ensure proper compatibility. The system meets OEM specifications for performance and emissions standards.

Q2

What are the maintenance requirements for the Hyundai Genesis exhaust system?

The exhaust system requires regular inspections for rust, leaks, and damage, especially in harsh climates. It is recommended to check the system every 10,000 miles or during routine service appointments. Ensure the catalytic converter, muffler, and pipes are in good condition. Cleaning the exterior with mild soap and water can help prevent corrosion. Promptly address any unusual noises or reduced performance.

Q3

How do I install or replace the exhaust system on a 2015-2016 Hyundai Genesis?

To install or replace the exhaust system, first, lift the vehicle securely using a jack stand. Remove the old system by detaching the bolts connecting the exhaust manifold, catalytic converter, and muffler. Align the new system, ensuring proper fitment, and secure it with new gaskets and bolts. Tighten all connections to the manufacturer’s torque specifications. Finally, check for leaks and test the system.

Q4

What should I do if my Hyundai Genesis exhaust system is making unusual noises?

Unusual noises like rattling or hissing often indicate a leak, loose components, or damaged parts. Inspect the exhaust system for visible damage, loose hangers, or broken gaskets. Use a soapy water solution to check for leaks. Tighten or replace any faulty parts. If the issue persists, consult a professional technician for further diagnosis and repair.

Q5

How can I optimize the performance of my Hyundai Genesis exhaust system?

To optimize performance, consider upgrading to a high-flow catalytic converter or performance muffler for better airflow and reduced backpressure. Regularly clean and inspect the system to prevent corrosion and leaks. Ensure all components are securely fastened. Avoid aggressive driving habits that can stress the exhaust system. For enhanced sound and efficiency, consult a professional for tuning options.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2015-2016 Hyundai Genesis Exhaust System Service Manual

Coming Soon

This manual provides detailed instructions for servicing and maintaining the exhaust system, including part numbers, torque specifications, and troubleshooting tips.

Technical Service Bulletin: Exhaust System Updates

Coming Soon

This bulletin outlines recent updates and improvements to the exhaust system, including compatibility notes and installation guidelines.

Hyundai Genesis Exhaust Parts Catalog

Coming Soon

A comprehensive catalog listing all available exhaust components, including OEM and aftermarket options, with detailed descriptions and part numbers.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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