Hyundai Ioniq 2017-present Brake System Bolt Torque Specifications & Fastener Values
Hyundai Ioniq 2017-present

Hyundai Ioniq 2017-present Brake System Bolt Torque Specifications

Detailed torque specifications for brake components on the 2017-Present Hyundai IONIQ, including caliper bolts, brake disc bolts, and brake line fittings.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide
ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

Search Specifications

Search by component name, bolt size, or description

Torque Calculator

Convert between different torque units

Brake Caliper

This subsystem includes components related to the brake caliper, which houses the brake pads and applies pressure to the brake rotor to slow or stop the vehicle.

1

Brake Caliper Bolts

M12 x 1.5
Torque Value
79 ft-lbs (107.1 N·m)
Important Notes
Ensure proper alignment of the caliper before tightening. Torque in a crisscross pattern.
2

Brake Caliper Mounting Bracket Bolts

M10 x 1.25
Torque Value
65 ft-lbs (88.1 N·m)
Important Notes
Ensure the bracket is properly seated before tightening. Torque in a crisscross pattern.

Brake Rotor Drum

This subsystem includes components related to the brake rotor or drum, which rotate with the wheel and are clamped by the brake pads or shoes to slow or stop the vehicle.

1

Brake Disc/Drum Retaining Bolts

M8 x 1.25
Torque Value
55 ft-lbs (74.6 N·m)
Important Notes
Ensure the rotor or drum is properly seated on the hub before tightening.

Brake Hydraulics

This subsystem includes components related to the hydraulic system, which transfers brake fluid pressure from the master cylinder to the brake calipers or wheel cylinders.

1

Brake Hose Banjo Bolt

M10 x 1.0
Torque Value
19 ft-lbs (25.8 N·m)
Important Notes
Estimated value. Ensure the banjo fitting is properly aligned and the sealing washers are in place.
2

Brake Master Cylinder Mounting Bolts

M8 x 1.25
Torque Value
15.5 ft-lbs (21 N·m)
Important Notes
Estimated value. Ensure the master cylinder is properly aligned with the brake booster.

Brake Pedal

This subsystem includes components related to the brake pedal, which the driver presses to activate the brake system.

1

Brake Pedal Assembly Bolts

M8 x 1.25
Torque Value
20 ft-lbs (27.1 N·m)
Important Notes
Estimated value. Ensure the pedal assembly is properly aligned with the firewall or pedal box.

Abs System

This subsystem includes components related to the Anti-lock Braking System (ABS), which prevents wheel lock-up during braking.

1

ABS Sensor Mounting Bolts

M6 x 1.0
Torque Value
8.5 ft-lbs (11.5 N·m)
Important Notes
Estimated value. Ensure the ABS sensor is properly aligned with the wheel hub or steering knuckle.

Wheel Attachment

This subsystem includes components related to the attachment of the wheel to the hub, which indirectly affects brake performance.

1

Wheel Lug Nuts

M12 x 1.5
Torque Value
80 ft-lbs (108.5 N·m)
Important Notes
Torque in a star pattern to ensure even clamping force.

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What is the recommended torque specification for the brake caliper bolts on a 2017-Present Hyundai IONIQ?

The recommended torque specification for the brake caliper bolts on a 2017-Present Hyundai IONIQ is typically between 23-30 lb-ft (31-41 Nm). Always refer to the vehicle's service manual for the exact specifications, as they may vary depending on the model and brake system configuration.

Q2

How often should I check the torque on my brake components?

It is recommended to check the torque on brake components, such as caliper bolts and wheel lug nuts, during routine maintenance or after any brake service. For example, after replacing brake pads or rotors, re-torque the bolts to the specified values to ensure proper function and safety.

Q3

Can over-tightening brake bolts cause damage?

Yes, over-tightening brake bolts can strip threads, damage components, or lead to uneven brake pad wear. Always use a calibrated torque wrench and follow the manufacturer's specifications to avoid over-tightening.

Q4

What should I do if I don't have a torque wrench?

If you don't have a torque wrench, it is highly recommended to purchase or borrow one. Proper torque is critical for brake system safety. Guessing or using improper tools can lead to component failure or unsafe driving conditions.

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Torque Wrench

A precision tool used to apply a specific torque to a fastener such as a bolt or nut.

  • Adjustable torque settings
  • Durable construction
Learn more

Socket Set

A set of sockets in various sizes to fit brake caliper bolts and other fasteners.

  • Includes metric sizes
  • Compatible with torque wrench
Learn more

Brake Caliper Piston Tool

A tool used to compress the brake caliper piston when replacing brake pads.

  • Multiple adapters for different calipers
  • Ergonomic handle
Learn more
Service Procedures

Front Brake Caliper Bolt Torque Specification

Procedure to properly torque the front brake caliper bolts on a 2017-Present Hyundai IONIQ.

  • Lift the vehicle and remove the front wheels.
  • Locate the front brake caliper bolts.
  • Use a torque wrench to tighten the bolts to the specified torque of 35-45 Nm (26-33 lb-ft).
  • Reinstall the wheels and lower the vehicle.
View full procedure

Rear Brake Caliper Bolt Torque Specification

Procedure to properly torque the rear brake caliper bolts on a 2017-Present Hyundai IONIQ.

  • Lift the vehicle and remove the rear wheels.
  • Locate the rear brake caliper bolts.
  • Use a torque wrench to tighten the bolts to the specified torque of 25-35 Nm (18-26 lb-ft).
  • Reinstall the wheels and lower the vehicle.
View full procedure
Technical Service Bulletins

Brake Caliper Bolt Torque Specification Update

2020-05-15

Updated torque specifications for brake caliper bolts on 2017-Present Hyundai IONIQ models.

2017-2023 Hyundai IONIQ

Resolution: Ensure all brake caliper bolts are torqued to the updated specifications: Front - 35-45 Nm (26-33 lb-ft), Rear - 25-35 Nm (18-26 lb-ft).

Brake System Noise Reduction

2019-08-20

Technical bulletin addressing brake system noise issues on 2017-Present Hyundai IONIQ models.

2017-2023 Hyundai IONIQ

Resolution: Inspect and properly torque all brake system components, including caliper bolts, to the specified values to reduce noise.

About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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