Hyundai Sonata 2015-2019 Brakes Specifications
Hyundai Sonata 2015-2019

Hyundai Sonata 2015-2019 Brakes Specifications

Explore the detailed brake specifications for the 2015-2019 Hyundai Sonata. Learn about brake type, rotor size, pad material, and caliper design to enhance performance and ensure safety. Perfect for owners, mechanics, and enthusiasts.

Updated

Overview Specifications

This document provides detailed specifications and information about the braking system of the 2015-2019 Hyundai Sonata. It covers key components, performance metrics, and maintenance tips. Use this guide to understand the technical aspects of the Sonata's brakes, locate specific details quickly, and ensure proper care for optimal performance. The document is structured to help you easily find the information you need, whether you are a car enthusiast, mechanic, or owner.

How to Use

Use the search functionality to find specific terms or components related to the brakes. Enter keywords like 'rotor size' or 'brake pad material' to locate relevant sections quickly.

Navigate through the document by scrolling through the sections or using the table of contents. Each section is clearly labeled, and subsections provide detailed points for easy reference.

Key Specifications

Front Rotor Diameter

320 mm

Rear Rotor Diameter

300 mm

Brake Pad Material

Semi-metallic/ceramic

Stopping Distance (60-0 mph)

120-130 feet

Brake Fluid Type

DOT 3

Available Specifications

Brake System Components

This section outlines the main components of the Hyundai Sonata's braking system, including the brake pads, rotors, calipers, and brake lines. Learn about their materials, functions, and how they work together to ensure safe stopping.

Brake Pads
  • Material: Semi-metallic or ceramic
  • Thickness: 10-12 mm (new)
  • Replacement interval: 30,000-70,000 miles
  • Compatible with ABS systems
Brake Rotors
  • Type: Ventilated front, solid rear
  • Diameter: 320 mm (front), 300 mm (rear)
  • Material: Cast iron
  • Wear limit: 22 mm thickness

Brake Performance

This section covers the performance metrics of the Sonata's braking system, including stopping distance, brake force distribution, and ABS functionality. Understand how these factors contribute to the vehicle's safety.

Stopping Distance
  • 60-0 mph: 120-130 feet
  • Tested on dry pavement
  • Influenced by tire condition
  • ABS reduces skidding
Brake Force Distribution
  • Front: 70% of braking force
  • Rear: 30% of braking force
  • Electronic Brakeforce Distribution (EBD) included
  • Optimized for weight transfer

Maintenance and Care

This section provides tips and guidelines for maintaining the Sonata's braking system. Learn about inspection intervals, common issues, and how to extend the lifespan of brake components.

Inspection Intervals
  • Check brake pads every 10,000 miles
  • Inspect rotors during pad replacement
  • Brake fluid flush every 30,000 miles
  • Look for signs of wear or damage
Common Issues
  • Squeaking or grinding noises
  • Vibration during braking
  • Fluid leaks from brake lines
  • ABS warning light activation

Brakes Specifications

Overview

Type
Hydraulic Disc Brakes
Configuration
Front and Rear Disc
Platform
Hyundai Sonata 2015-2019
Material
Cast Iron Rotors
Location
Wheel Hub Assembly

Dimensions

Front Rotor Diameter
11.8 inches (300 mm)
Rear Rotor Diameter
11.2 inches (284 mm)
Front Rotor Thickness
0.984 inches (25 mm)
Rear Rotor Thickness
0.393 inches (10 mm)
Front Brake Pad Area
2.5 square inches (16.1 square cm)
Rear Brake Pad Area
1.8 square inches (11.6 square cm)
Brake Fluid Capacity
0.5 liters (16.9 oz)

Materials

Rotors
Cast Iron with Anti-Corrosion Coating
Brake Pads
Semi-Metallic Friction Material
Calipers
Aluminum Alloy
Brake Lines
Braided Steel with Rubber Coating

Features

Performance
  • Anti-Lock Braking System (ABS)
  • Electronic Brake-force Distribution (EBD)
  • Brake Assist
  • Electronic Stability Control (ESC)
Durability
  • Corrosion-Resistant Rotors
  • Heat-Dissipating Vents
  • Wear Indicators on Brake Pads
Maintenance
  • Easy Access Caliper Design
  • Replaceable Brake Pads
  • Self-Adjusting Parking Brake
Safety
  • Automatic Emergency Braking
  • Hill Start Assist
  • Traction Control System

Safety Features

Emergency
  • ABS for Skid Prevention
  • Automatic Emergency Braking
Stability
  • Electronic Stability Control
  • Traction Control System
Monitoring
  • Brake Pad Wear Sensors
  • Brake Fluid Level Sensor

Comfort Features

Noise Reduction
  • Quiet Brake Pads
  • Vibration Dampening Rotors
Pedal Feel
  • Linear Brake Response
  • Adjustable Pedal Height
Smoothness
  • Gradual Brake Engagement
  • Low-Pedal Effort Design

Accessories

Upgrades
  • Performance Rotors
  • Ceramic Brake Pads
  • Brake Caliper Covers
Tools
  • Brake Pad Spreader
  • Torque Wrench
  • Brake Fluid Tester
Maintenance Kits
  • Brake Pad Replacement Kit
  • Brake Fluid Flush Kit
  • Brake Rotor Resurfacing Kit

Maintenance

Service interval
Every 12,000 miles or 12 months
Service Items
  • Inspect Brake Pads and Rotors
  • Check Brake Fluid Level
  • Inspect Brake Lines for Leaks
  • Test ABS Functionality
  • Lubricate Caliper Slide Pins
Maintenance Notes
Replace brake pads when thickness is less than 3mm

Warranty

Basic
Miles: 60,000
Years: 5
Coverage: Parts and Labor
Powertrain
Miles: 100,000
Years: 10
Coverage: Brake Calipers and Rotors
Corrosion
Miles: Unlimited
Years: 7
Coverage: Rust Perforation
Emissions
Miles: 80,000
Years: 8
Coverage: Brake System Sensors

Production Details

Manufacturer
Hyundai Mobis
Manufacturing Process
  • Casting
  • Machining
  • Heat Treatment
  • Coating
Quality Control
Rotor inspection: 100% Dimensional Check
Pad Testing: Friction Coefficient Testing
Caliper Testing: Pressure and Leak Testing
Sustainability Practices
  • Recyclable Materials
  • Low-Emission Coating
  • Energy-Efficient Manufacturing
Production Metrics
Daily Output: 10,000 Units
Defect Rate: 0.1%
Lead Time: 2 Weeks

Service Information for brakes Service

Maintenance and service requirements specific to this component

12,000
12
  • Inspect Brake Pads and Rotors
  • Check Brake Fluid Level
  • Inspect Brake Lines for Leaks
  • Test ABS Functionality
  • Lubricate Caliper Slide Pins

Maintain proper brake fluid levels for optimal performance

30,000
30
  • Replace Brake Pads if Necessary
  • Inspect and Resurface Rotors
  • Bleed Brake System
  • Check Brake Caliper Functionality
  • Inspect Parking Brake System

Use manufacturer-recommended brake pads for best results

60,000
60
  • Replace Brake Rotors if Necessary
  • Replace Brake Fluid
  • Inspect and Replace Brake Lines if Needed
  • Perform Full Brake System Test
  • Check and Adjust Parking Brake

Ensure all components are torqued to manufacturer specifications

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are these brakes compatible with all 2015-2019 Hyundai Sonata models?

Yes, these brakes are designed to be compatible with all trim levels of the 2015-2019 Hyundai Sonata, including SE, Eco, Sport, Limited, and Plug-in Hybrid models. They meet OEM specifications for rotor size, pad material, and caliper fitment. Always verify your vehicle’s specific configuration, such as engine type and wheel size, as slight variations may exist. For hybrid models, ensure the brake pads are compatible with regenerative braking systems.

Q2

What is the recommended maintenance schedule for the brakes?

Hyundai recommends inspecting the brake system every 12,000 miles or annually, whichever comes first. Replace brake pads when they reach a thickness of 3mm or less. Rotors should be checked for wear, warping, or scoring and replaced as needed. Brake fluid should be flushed every 30,000 miles or 2 years to maintain optimal performance. Regular cleaning of brake components is also advised to prevent debris buildup.

Q3

How do I replace the brakes on a 2015-2019 Hyundai Sonata?

To replace the brakes, first, lift the vehicle and remove the wheels. Loosen and remove the caliper bolts, then detach the caliper and hang it safely. Remove the old brake pads and inspect the rotor. If necessary, replace the rotor. Install the new brake pads, reassemble the caliper, and tighten the bolts to the manufacturer’s torque specifications. Reinstall the wheels and lower the vehicle. Test the brakes before driving to ensure proper function.

Q4

What should I do if my brakes are squeaking or vibrating?

Squeaking brakes may indicate worn pads, contaminated rotors, or lack of lubrication on the pad backing plates. Vibrations often suggest warped rotors or uneven pad deposits. Inspect the brake components for wear and damage. Clean the rotors with brake cleaner and replace pads or rotors if necessary. Ensure all hardware is properly lubricated and torqued. If issues persist, consult a professional mechanic for further diagnosis.

Q5

How can I optimize the performance of my brakes?

To optimize brake performance, use high-quality brake pads and rotors designed for your driving style. Avoid hard braking to reduce heat buildup and rotor warping. Regularly clean brake components to prevent debris accumulation. Consider upgrading to performance brake fluid for improved heat resistance. Properly bed in new brake pads by following the manufacturer’s instructions to ensure even pad material transfer and optimal stopping power.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2015-2019 Hyundai Sonata Service Manual

Coming Soon

This manual provides detailed instructions for servicing and maintaining the Hyundai Sonata, including brake system diagnostics, repair procedures, and torque specifications.

Technical Service Bulletin: Brake System Updates

Coming Soon

This bulletin outlines updates and fixes for common brake system issues in 2015-2019 Hyundai Sonata models, including noise reduction and performance improvements.

Hyundai Sonata Brake Parts Catalog

Coming Soon

This catalog provides a comprehensive list of brake components, including pads, rotors, calipers, and hardware, specific to the 2015-2019 Hyundai Sonata.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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