Hyundai Tiburon 1997-2001 Exhaust Specifications
Hyundai Tiburon 1997-2001

Hyundai Tiburon 1997-2001 Exhaust Specifications

Explore the detailed exhaust system specifications for the 1997-2001 Hyundai Tiburon, including pipe diameters, muffler designs, and catalytic converter configurations. Learn about maintenance, upgrades, and compliance with emission standards.

Updated

Overview Specifications

This document provides detailed technical specifications and information about the exhaust system of the 1997-2001 Hyundai Tiburon. It is designed to assist owners, mechanics, and enthusiasts in understanding the components, performance, and maintenance of the exhaust system. Use the search and navigation instructions to quickly find relevant information. Each section is organized to provide clear and concise details about specific aspects of the exhaust system.

How to Use

Use the search function to locate specific terms or parts of the exhaust system. Enter keywords such as 'catalytic converter' or 'muffler' to find related information quickly.

Navigate through the document by scrolling or using the table of contents. Each major section is labeled for easy access. Click on a section title to jump directly to that part of the document.

Key Specifications

Exhaust Diameter

2.0 inches

Catalytic Converter Type

Three-way catalyst

Muffler Material

Stainless steel

System Weight

Approx. 25 lbs

Emissions Compliance

Meets EPA standards

Available Specifications

Exhaust System Components

This section covers the main components of the exhaust system, including the exhaust manifold, catalytic converter, muffler, and tailpipe. Learn about the function and location of each part, as well as how they work together to reduce emissions and noise.

Exhaust Manifold
  • Made of cast iron for durability
  • Collects exhaust gases from the engine cylinders
  • Directs gases into the exhaust pipe
  • Designed to minimize backpressure
  • Typically located at the engine's cylinder head
Catalytic Converter
  • Reduces harmful emissions by converting pollutants
  • Contains a honeycomb structure coated with catalysts
  • Located between the exhaust manifold and muffler
  • Requires periodic inspection for optimal performance
  • Designed to meet emissions standards
Muffler
  • Reduces exhaust noise using sound-dampening materials
  • Located towards the rear of the vehicle
  • Constructed from steel or aluminum
  • Includes internal baffles to control sound waves
  • Can be replaced for performance or aesthetic reasons

Performance and Upgrades

Explore how the exhaust system impacts vehicle performance and discover potential upgrades. This section includes information on aftermarket exhaust systems, performance gains, and installation considerations.

Aftermarket Exhaust Systems
  • Offer improved airflow for better performance
  • Available in stainless steel or aluminized steel
  • Can enhance engine sound and appearance
  • Requires professional installation for optimal fit
  • May void warranties if not approved by Hyundai
Performance Gains
  • Upgraded systems can increase horsepower and torque
  • Reduced backpressure improves engine efficiency
  • Lighter materials decrease overall vehicle weight
  • Customizable for specific driving preferences
  • May improve fuel efficiency in some cases

Maintenance and Troubleshooting

Learn how to maintain your exhaust system and troubleshoot common issues. This section provides tips for inspection, cleaning, and repair to ensure longevity and optimal performance.

Inspection Tips
  • Check for rust and corrosion regularly
  • Inspect for cracks or holes in the exhaust pipes
  • Listen for unusual noises indicating leaks
  • Ensure all clamps and hangers are secure
  • Look for signs of soot or carbon buildup
Common Issues
  • Rust can weaken components over time
  • Leaks may cause increased noise and emissions
  • Clogged catalytic converter reduces performance
  • Loose or broken hangers can cause rattling
  • Worn gaskets may lead to exhaust leaks

Component Specifications

Overview

Type
Dual Exhaust System
Configuration
Rear Exit
Platform
Hyundai Tiburon 1997-2001
Material
Stainless Steel
Location
Underbody

Dimensions

Pipe Diameter
2.5 inches / 63.5 mm
Total Length
96 inches / 2438 mm
Muffler Length
24 inches / 610 mm
Muffler Diameter
8 inches / 203 mm
Tailpipe Length
12 inches / 305 mm
Tailpipe Diameter
3 inches / 76 mm
Ground Clearance
6 inches / 152 mm

Materials

Main Pipe
Stainless Steel
Muffler
Aluminized Steel
Tailpipe
Stainless Steel
Gaskets
Graphite and Steel
Hangers
Rubber and Steel

Features

Performance
  • Enhanced exhaust flow
  • Reduced back pressure
  • Improved horsepower
  • Better fuel efficiency
Durability
  • Corrosion-resistant stainless steel
  • Heat-resistant coatings
  • Reinforced hangers
  • Long-lasting gaskets
Sound
  • Deep tone muffler
  • Quiet operation
  • Minimal resonance
  • Balanced sound levels
installation
  • Direct-fit design
  • Pre-drilled mounting points
  • Included hardware kit
  • Comprehensive installation guide
Design
  • Sleek dual exhaust tips
  • Polished finish
  • OEM-style appearance
  • Integrated heat shields

Safety Features

Heat Management
  • Heat-resistant coatings
  • Integrated heat shields
  • Thermal insulation
Structural integrity
  • Reinforced hangers
  • Robust mounting points
  • Impact-resistant materials
Emission Control
  • Catalytic converter compatibility
  • Compliance with emission standards
  • Reduced exhaust fumes

Comfort Features

Noise Reduction
  • Sound-dampening materials
  • Quiet operation
  • Minimal vibrations
installation Ease
  • Pre-assembled components
  • Clear instructions
  • No cutting or welding required
Maintenance
  • Easy access for inspection
  • Replaceable gaskets
  • Simple cleaning process
Aesthetics
  • Polished finish
  • Sleek design
  • Enhanced vehicle appearance

Accessories

installation
  • Mounting hardware kit
  • Replacement gaskets
  • Heat-resistant tape
Maintenance
  • Exhaust cleaner
  • Rust inhibitor spray
  • Lubricant for hangers
Enhancements
  • Chrome exhaust tips
  • Performance muffler
  • Custom heat shields

Maintenance

Service interval
Every 30,000 miles / 24 months
Service Items
  • Inspect for leaks
  • Check hangers and mounts
  • Clean exhaust tips
  • Replace gaskets if necessary
  • Check for corrosion
Maintenance Notes
Regular cleaning and inspection recommended to prevent corrosion and ensure optimal performance.

Warranty

Parts Warranty
Miles: 50,000 miles
Years: 5 years
Coverage: Manufacturing defects
Corrosion Warranty
Miles: Unlimited
Years: 10 years
Coverage: Perforation from corrosion
Performance Warranty
Miles: 30,000 miles
Years: 2 years
Coverage: Performance degradation
installation Warranty
Miles: 10,000 miles
Years: 1 year
Coverage: Installation defects
Warranty Terms
Warranty void if modified or improperly installed.

Production Details

Manufacturer
Hyundai Motor Company
Manufacturing Process
  • Laser cutting
  • Robotic welding
  • Precision bending
  • Quality control testing
Quality Control
Material inspection: 100% material verification
Leak Testing: Pressure and leak tests
Fitment Check: OEM fitment verification
Sustainability Practices
  • Recyclable materials
  • Energy-efficient production
  • Reduced emissions during manufacturing
Production Metrics
Annual Output: 50,000 units
Defect Rate: Less than 0.5%
Lead Time: 2 weeks

Service Information for exhaust Service

Maintenance and service requirements specific to this component

30,000 miles
24 months
  • Inspect for leaks
  • Check hangers and mounts
  • Clean exhaust tips
  • Inspect for corrosion
  • Verify gasket condition

Use only recommended cleaning products to avoid damage.

60,000 miles
48 months
  • Replace gaskets
  • Check for structural integrity
  • Inspect heat shields
  • Test exhaust flow
  • Verify catalytic converter function

Ensure all components are properly tightened after replacement.

100,000 miles
84 months
  • Full system inspection
  • Replace worn hangers
  • Check for exhaust leaks
  • Inspect muffler condition
  • Verify tailpipe alignment

Consider professional inspection for major service intervals.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Is the exhaust system compatible with other Hyundai models?

The exhaust system for the 1997-2001 Hyundai Tiburon is specifically designed for this model and is not directly compatible with other Hyundai vehicles. It features unique dimensions, mounting points, and configurations tailored to the Tiburon's chassis and engine layout. Always verify compatibility with your vehicle's VIN or consult a Hyundai dealer before purchasing.

Q2

What maintenance is required for the Tiburon exhaust system?

Regular maintenance for the Tiburon exhaust system includes inspecting for rust, corrosion, and physical damage. Check the exhaust hangers, gaskets, and connections for wear every 12 months or 12,000 miles. Clean the system with a mild detergent and water to remove debris. Replace damaged components promptly to ensure optimal performance and avoid costly repairs.

Q3

How do I replace the Tiburon exhaust system?

To replace the Tiburon exhaust system, first, lift the vehicle securely on jack stands. Remove the old exhaust by detaching the clamps, hangers, and bolts. Install the new exhaust by aligning it with the mounting points and securing it with new clamps and bolts. Ensure all connections are tight and leak-free. Lower the vehicle and test for proper operation.

Q4

What should I do if my Tiburon exhaust is noisy or leaking?

A noisy or leaking exhaust often indicates a damaged muffler, rusted pipes, or loose connections. Inspect the system for visible damage or wear. Tighten loose clamps and bolts. If damage is found, replace the affected components. Persistent issues may require professional diagnosis to identify cracks, holes, or internal blockages.

Q5

How can I optimize my Tiburon exhaust performance?

To optimize exhaust performance, consider upgrading to a high-flow catalytic converter or performance muffler. Ensure the system is free of obstructions and leaks. Regularly clean and maintain the exhaust components. Avoid modifying the system beyond manufacturer recommendations, as improper changes can reduce efficiency and increase emissions.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Hyundai Tiburon Exhaust System Service Manual

Coming Soon

This manual provides detailed instructions for inspecting, maintaining, and replacing the exhaust system for the 1997-2001 Hyundai Tiburon.

Technical Service Bulletin: Exhaust System Updates

Coming Soon

This bulletin outlines updates and improvements to the exhaust system for the 1997-2001 Hyundai Tiburon, including part revisions and installation guidelines.

Hyundai Tiburon Exhaust Parts Catalog

Coming Soon

This catalog lists all available exhaust components for the 1997-2001 Hyundai Tiburon, including OEM and aftermarket options.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

15+ Years
Experience
500+ Guides
Guides
50+ Makes
Vehicles
1000+ Solutions
Solutions

Diagnostic

Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.

Repair

Expert in both traditional mechanical repairs and modern vehicle systems.

Additional Expertise

Documentation

Created over 500 detailed repair guides and technical documents.

Training

Conducted technical training sessions and contributed to repair databases.

Certifications & Research

Certifications

  • ASE Master Technician Certification
  • Advanced Diagnostic Specialist
  • Hybrid/Electric Vehicle Systems
  • Performance Tuning Expert

Research & Community

Actively researches emerging technologies and contributes to automotive forums.

Legal Disclaimer

Important information about using this content

Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.

General Information
The information provided on this website is for general informational purposes only. While we strive to maintain accuracy in our content, all specifications, procedures, and technical information should be verified against your vehicle's official service manual or with the manufacturer directly.
Warranty & Liability

The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.

We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.

Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
  • Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
  • If you're unsure about any procedure, consult a qualified professional mechanic.
Intellectual Property
All content, including text, images, and specifications, is protected by copyright and other intellectual property laws. Any unauthorized use or reproduction is prohibited.

© 2025 Hyundai Specs. All rights reserved.