Hyundai Tiburon 1997-2001 M5G Transmission Specifications
This document provides a detailed overview of the M5G transmission specifications for the 1997-2001 Hyundai Tiburon. It includes technical details such as gear ratios, torque capacity, fluid type, and maintenance intervals. These specifications are essential for understanding the transmission's performance, ensuring proper maintenance, and facilitating repairs or upgrades. The information is valuable for automotive enthusiasts, mechanics, and owners looking to optimize their vehicle's performance and longevity. Whether you're troubleshooting transmission issues, planning a rebuild, or seeking to enhance your Tiburon's driving experience, this guide serves as a comprehensive reference.
Overview Specifications
This document provides detailed technical specifications and operational guidance for the M5G transmission system used in the 1997-2001 Hyundai Tiburon. It is designed for mechanics, enthusiasts, and professionals seeking in-depth information about the transmission's design, performance, and maintenance. Use this guide to understand the M5G transmission's features, troubleshoot issues, and ensure optimal performance. The document is organized into sections for easy navigation and includes a quick reference for key specifications.
How to Use
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Navigate through the document by scrolling through the sections or using the table of contents. Each section is clearly labeled and contains subsections with detailed information. Use the quick reference table for a summary of key specifications.
Key Specifications
Transmission Type
5-speed manual
Torque Capacity
150 lb-ft
Gear Ratios (1st)
3.214:1
Fluid Capacity
2.1 quarts
Weight
75 lbs
Available Specifications
Transmission Design
This section covers the structural and mechanical design of the M5G transmission. It includes details on the gear ratios, housing materials, and internal components that contribute to the transmission's durability and performance.
Transmission Design
This section covers the structural and mechanical design of the M5G transmission. It includes details on the gear ratios, housing materials, and internal components that contribute to the transmission's durability and performance.
Gear Configuration
- 5-speed manual transmission
- Forward gear ratios optimized for performance
- Reverse gear ratio: 3.214:1
- Helical-cut gears for smooth operation
- Synchronized gears for seamless shifting
Housing and Materials
- Aluminum alloy housing for lightweight construction
- Reinforced casing for durability
- Sealed design to prevent fluid leakage
- Heat-resistant materials for high-performance use
Performance Specifications
This section outlines the performance characteristics of the M5G transmission, including torque capacity, shift quality, and efficiency. It provides insights into how the transmission enhances the driving experience.
Performance Specifications
This section outlines the performance characteristics of the M5G transmission, including torque capacity, shift quality, and efficiency. It provides insights into how the transmission enhances the driving experience.
Torque and Power Handling
- Maximum torque capacity: 150 lb-ft
- Designed for engines up to 2.0L displacement
- Efficient power transfer with minimal loss
- Handles high RPMs without degradation
Shift Quality
- Precise and responsive shifter mechanism
- Short throw for quick gear changes
- Reduced gear noise during operation
- Smooth engagement in all gears
Maintenance and Troubleshooting
This section provides guidance on maintaining the M5G transmission and diagnosing common issues. It includes recommended service intervals, fluid specifications, and troubleshooting tips.
Maintenance and Troubleshooting
This section provides guidance on maintaining the M5G transmission and diagnosing common issues. It includes recommended service intervals, fluid specifications, and troubleshooting tips.
Maintenance Schedule
- Fluid change every 30,000 miles
- Inspect clutch components during service
- Check for leaks and wear periodically
- Lubricate shift linkage as needed
Common Issues
- Difficulty shifting due to worn synchronizers
- Grinding noise during gear engagement
- Fluid leaks from seals or gaskets
- Clutch slipping under heavy load
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Transmission Specifications
Overview
- Type
- Manual 5-Speed
- Configuration
- Front-Wheel Drive
- Platform
- Hyundai TIBURON (1997-2001)
- Material
- Aluminum Alloy Housing
- Location
- Underbody, Mid-Section
Dimensions
- Length
- 22.5 inches (571.5 mm)
- Width
- 16.3 inches (414 mm)
- Height
- 12.8 inches (325 mm)
- Weight
- 98.5 lbs (44.7 kg)
- input Shaft Diameter
- 0.98 inches (25 mm)
- Output Shaft Diameter
- 1.18 inches (30 mm)
- Fluid Capacity
- 2.1 quarts (2 liters)
Materials
- Housing
- Aluminum Alloy
- Gears
- Case-Hardened Steel
- Synchros
- Bronze
- Bearings
- High-Grade Steel
- Seals
- Synthetic Rubber
Features
- Shifting
-
- Smooth Gear Engagement
- Short-Throw Shifter
- Precision Shift Linkage
- Durability
-
- Reinforced Gears
- Heat-Treated Components
- Corrosion-Resistant Housing
- Performance
-
- Optimized Gear Ratios
- Low Friction Design
- Enhanced Torque Handling
- Efficiency
-
- Reduced Power Loss
- Lightweight Construction
- Improved Lubrication Flow
- integration
-
- Compatible with 2.0L Engines
- Direct Bolt-On Design
- Standardized Mounting Points
Safety Features
- Mechanical
-
- Gear Lockout Mechanism
- Overload Protection
- Thermal
-
- Heat Dissipation Design
- High-Temperature Fluid Compatibility
- Structural
-
- Reinforced Housing
- Impact-Resistant Mounts
Comfort Features
- Noise Reduction
-
- Precision Gear Alignment
- Dampened Vibrations
- Drivability
-
- Smooth Clutch Engagement
- Consistent Shift Feel
- Maintenance
-
- Easy Fluid Drain Plug
- Accessible Inspection Points
Accessories
- Shifter
-
- Short-Throw Shifter Kit
- Custom Shift Knob
- Upgraded Shift Boot
- Mounts
-
- Polyurethane Transmission Mount
- Reinforced Side Mounts
- Vibration Dampeners
- Fluids
-
- High-Performance Gear Oil
- Synthetic Transmission Fluid
- Additive Packages
Maintenance
- Service interval
- 30,000 miles or 24 months
- Service Items
-
- Inspect Gear Oil Level
- Check for Leaks
- Lubricate Shift Linkage
- Inspect Mounts
- Test Clutch Engagement
- Notes
- Use only manufacturer-recommended fluids for optimal performance.
Warranty
- Basic
- 3 years / 36,000 miles
- Powertrain
- 5 years / 60,000 miles
- Corrosion
- 7 years / unlimited miles
- Parts
- 1 year / 12,000 miles
- Terms
- Coverage excludes wear-and-tear items and improper maintenance.
Production Details
- Manufacturer
- Hyundai Motor Company
- Process
-
- CNC Machining
- Heat Treatment
- Precision Assembly
- Quality Control
- Testing: Dyno Testinginspection: 100% Component CheckStandards: ISO 9001 Certified
- Sustainability
-
- Recycled Aluminum
- Low-Emission Manufacturing
- Waste Reduction Programs
- Metrics
- Annual Output: 50,000 unitsDefect Rate: 0.5%
Service Information for m5g transmission Service
Maintenance and service requirements specific to this component
- Inspect Gear Oil Level
- Check for Leaks
- Lubricate Shift Linkage
- Inspect Mounts
- Test Clutch Engagement
Use only manufacturer-recommended fluids.
- Replace Gear Oil
- Inspect Gears and Synchros
- Check Input/Output Shafts
- Inspect Seals and Gaskets
- Test Shifter Mechanism
Special tools may be required for gear inspection.
- Full Transmission Inspection
- Replace Worn Components
- Overhaul Shift Linkage
- Test Transmission Performance
- Replace Seals and Gaskets
Major service may require transmission removal.
Common Questions
Find answers to common questions about torque specifications
Q1 Is the M5G transmission compatible with all 1997-2001 Hyundai Tiburon models?
Is the M5G transmission compatible with all 1997-2001 Hyundai Tiburon models?
The M5G transmission is compatible with most 1997-2001 Hyundai Tiburon models, specifically those equipped with the 1.8L or 2.0L engines. However, compatibility may vary based on the specific trim and drivetrain configuration. It is essential to verify the vehicle's VIN and consult the manufacturer's compatibility guide before installation. The M5G transmission is designed to handle up to 200 horsepower and 180 lb-ft of torque, ensuring optimal performance for these models.
Q2 What are the maintenance requirements for the M5G transmission?
What are the maintenance requirements for the M5G transmission?
The M5G transmission requires regular maintenance to ensure longevity and performance. It is recommended to change the transmission fluid every 30,000 to 50,000 miles using the manufacturer-specified fluid type. Inspect the clutch system every 15,000 miles and replace worn components as needed. Additionally, check for leaks, unusual noises, or shifting issues during routine inspections. Proper lubrication and timely replacement of seals and gaskets are crucial for maintaining optimal transmission function.
Q3 How do I install or replace the M5G transmission in a Hyundai Tiburon?
How do I install or replace the M5G transmission in a Hyundai Tiburon?
To install or replace the M5G transmission, begin by safely elevating the vehicle and removing the battery and air intake system. Disconnect the driveshaft, shift linkage, and electrical connectors. Support the transmission with a jack and remove the mounting bolts. Carefully lower the old transmission and install the new M5G unit, ensuring proper alignment. Reconnect all components, refill with the correct transmission fluid, and test for proper operation. Refer to the service manual for detailed torque specifications and safety precautions.
Q4 What are common troubleshooting steps for the M5G transmission?
What are common troubleshooting steps for the M5G transmission?
Common issues with the M5G transmission include difficulty shifting, grinding noises, and fluid leaks. Start by checking the transmission fluid level and condition. Inspect the clutch system for wear and proper adjustment. If shifting issues persist, examine the shift linkage and synchronizers. For grinding noises, verify the condition of the gear teeth and bearings. If leaks are present, inspect seals and gaskets for damage. For persistent problems, consult a professional technician or refer to the technical manual.
Q5 How can I optimize the performance of the M5G transmission?
How can I optimize the performance of the M5G transmission?
To optimize the M5G transmission's performance, use high-quality transmission fluid specified by Hyundai. Ensure the clutch system is properly adjusted and free from wear. Regularly inspect and maintain the shift linkage and synchronizers. Avoid aggressive driving and excessive clutch slipping to reduce wear. Consider upgrading to performance clutch components if the vehicle is modified for increased power. Proper maintenance and driving habits will ensure smooth operation and extended transmission life.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Hyundai Tiburon M5G Transmission Service Manual
Coming SoonComprehensive guide covering installation, maintenance, and troubleshooting for the M5G transmission in 1997-2001 Hyundai Tiburon models.
M5G Transmission Technical Service Bulletin
Coming SoonLatest updates and technical information for the M5G transmission, including compatibility and performance enhancements.
Hyundai Tiburon Parts and Accessories Catalog
Coming SoonDetailed catalog of OEM and aftermarket parts and accessories for the 1997-2001 Hyundai Tiburon, including M5G transmission components.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
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