Hyundai Tiburon 2003-2008 Brakes Specifications
Hyundai Tiburon 2003-2008

Hyundai Tiburon 2003-2008 Brakes Specifications

Discover the detailed brake specifications for the 2003-2008 Hyundai Tiburon, including disc dimensions, pad types, caliper configurations, and fluid requirements. Ideal for maintenance, repair, and performance upgrades.

Updated

Overview Specifications

This document provides detailed specifications and information about the braking system of the 2003-2008 Hyundai Tiburon. It is designed to assist owners, mechanics, and enthusiasts in understanding the brake components, maintenance tips, and performance characteristics. The document is organized into sections for easy navigation and includes a quick reference guide for key specifications. Use the search functionality to find specific details or navigate through sections to explore comprehensive information.

How to Use

To search for specific brake-related terms, use the search bar at the top of the document. Enter keywords like 'rotors', 'pads', or 'calipers' to quickly locate relevant information. The search results will highlight the sections and subsections where the term appears.

Navigate through the document using the table of contents or by scrolling through the sections. Each section is clearly labeled and contains subsections with detailed information. Use the quick reference guide at the end for a summary of key brake specifications.

Key Specifications

Front Rotor Diameter

11.0 inches

Rear Rotor Diameter

10.3 inches

Brake Fluid Type

DOT 3 or DOT 4

Front Pad Thickness (New)

0.47 inches

Rear Pad Thickness (New)

0.39 inches

Available Specifications

Front Brakes

This section covers the front braking system of the 2003-2008 Hyundai Tiburon, including the components, specifications, and maintenance tips. The front brakes are critical for safe stopping and include rotors, calipers, and pads.

Front Rotors
  • Diameter: 11.0 inches
  • Thickness: 0.98 inches
  • Material: Cast iron
  • Ventilated design for better heat dissipation
  • Replace if thickness is below 0.91 inches
  • Check for warping or cracks during inspection
Front Calipers
  • Type: Single-piston floating caliper
  • Material: Aluminum alloy
  • Includes integral parking brake mechanism
  • Ensure proper lubrication of sliding pins
  • Inspect for leaks or damage
  • Replace if piston is stuck or damaged
Front Brake Pads
  • Material: Semi-metallic or ceramic
  • Thickness: 0.47 inches (new)
  • Replace if thickness is below 0.12 inches
  • Check for uneven wear
  • Use high-temperature brake grease on contact points
  • Follow break-in procedure for new pads

Rear Brakes

This section provides details about the rear braking system, including the rotors, calipers, and pads. The rear brakes play a supporting role in braking and include similar components to the front brakes.

Rear Rotors
  • Diameter: 10.3 inches
  • Thickness: 0.39 inches
  • Material: Cast iron
  • Solid design (non-ventilated)
  • Replace if thickness is below 0.35 inches
  • Check for rust or scoring
Rear Calipers
  • Type: Single-piston floating caliper
  • Material: Aluminum alloy
  • Includes parking brake mechanism
  • Inspect for corrosion or damage
  • Lubricate sliding pins regularly
  • Replace if piston is malfunctioning
Rear Brake Pads
  • Material: Semi-metallic or ceramic
  • Thickness: 0.39 inches (new)
  • Replace if thickness is below 0.12 inches
  • Check for uneven wear or glazing
  • Apply brake grease to contact points
  • Follow break-in procedure for new pads

Brake Fluid and Lines

This section focuses on the brake fluid and lines, which are essential for the proper functioning of the braking system. It includes specifications and maintenance recommendations.

Brake Fluid
  • Type: DOT 3 or DOT 4
  • Capacity: Approximately 1.0 liter
  • Replace every 30,000 miles or 2 years
  • Check fluid level monthly
  • Avoid contamination with dirt or moisture
  • Use a high-quality fluid for better performance
Brake Lines
  • Material: Rubber and steel braided
  • Inspect for cracks, leaks, or corrosion
  • Replace if damaged or aged
  • Ensure proper routing and secure mounting
  • Check for kinks or restrictions in the lines
  • Use a flare nut wrench for removal and installation

Brakes Specifications

Overview

Type
Hydraulic Disc Brakes
Configuration
Front and Rear
Platform
2003-2008 Hyundai Tiburon
Material
Cast Iron Rotors with Ceramic Pads
Location
Wheel Hub Assembly

Dimensions

Rotor Diameter Front
11.0 inches / 279 mm
Rotor Diameter Rear
10.3 inches / 262 mm
Rotor Thickness Front
0.98 inches / 25 mm
Rotor Thickness Rear
0.71 inches / 18 mm
Pad Length
5.12 inches / 130 mm
Pad Width
2.36 inches / 60 mm
Caliper Piston Diameter
1.89 inches / 48 mm

Materials

Rotor
Cast Iron with Anti-Corrosion Coating
Brake Pads
Ceramic Compound
Caliper
Aluminum Alloy
Brake Lines
Reinforced Rubber with Steel Braiding

Features

Performance
  • High-Friction Ceramic Pads
  • Vented Rotors for Heat Dissipation
  • Anti-Lock Braking System (ABS) Compatibility
Durability
  • Corrosion-Resistant Rotors
  • Reinforced Brake Lines
  • Long-Lasting Pad Material
Safety
  • ABS Integration
  • Emergency Brake Assist
  • Brake Force Distribution
Maintenance
  • Easy Pad Replacement
  • Wear Indicator Sensors
  • Minimal Rotor Maintenance
Comfort
  • Low Noise Operation
  • Smooth Braking Response
  • Reduced Brake Dust

Safety Features

Anti Lock Braking
  • Prevents Wheel Lock-Up
  • Improves Steering Control
Brake Assist
  • Increases Braking Force in Emergencies
Stability
  • Enhanced Traction Control
  • Improved Vehicle Stability

Comfort Features

Noise Reduction
  • Ceramic Pads Reduce Squealing
  • Vented Rotors Minimize Vibration
Smoothness
  • Consistent Braking Pressure
  • Gradual Engagement
Pedal Feel
  • Responsive Brake Pedal
  • Minimal Pedal Travel

Accessories

Upgrades
  • Performance Rotors
  • High-Temperature Pads
  • Stainless Steel Brake Lines
Tools
  • Caliper Compression Tool
  • Brake Pad Spreader
  • Torque Wrench
Consumables
  • Brake Fluid
  • Anti-Seize Compound
  • Brake Cleaner

Maintenance

Service interval
Every 12,000 miles / 12 months
Service Items
  • Inspect Brake Pads
  • Check Rotor Thickness
  • Inspect Brake Lines
  • Replace Brake Fluid
  • Check Caliper Function
Maintenance Notes
  • Use DOT 4 Brake Fluid
  • Inspect ABS Sensors
  • Replace Pads Before Metal-to-Metal Contact

Warranty

Parts Warranty
Miles: 36,000
Years: 3
Coverage: Brake Pads and Rotors
Labor Warranty
Miles: 12,000
Years: 1
Coverage: Installation and Adjustment
Corrosion Warranty
Miles: Unlimited
Years: 5
Coverage: Rotor Corrosion
Terms
Warranty void if improper maintenance or aftermarket modifications are made.

Production Details

Manufacturer
Hyundai Motor Company
Manufacturing Process
  • Casting for Rotors
  • Compression Molding for Pads
  • CNC Machining for Calipers
Quality Control
inspection: 100% Rotor Thickness Check
Testing: Pad Friction Coefficient Testing
Calibration: Caliper Pressure Testing
Sustainability
  • Recycled Materials in Pads
  • Water-Based Coatings for Rotors
  • Energy-Efficient Manufacturing
Production Metrics
Annual Output: 500,000 Units
Defect Rate: 0.01%
Lead Time: 4 Weeks

Service Information for Brakes Service

Maintenance and service requirements specific to the brake system

12,000
12
  • Inspect Brake Pads for Wear
  • Check Rotor Thickness
  • Inspect Brake Lines for Leaks
  • Test Brake Fluid for Contamination
  • Check Caliper Function

Use DOT 4 Brake Fluid for optimal performance.

24,000
24
  • Replace Brake Pads if Necessary
  • Resurface or Replace Rotors
  • Bleed Brake System
  • Inspect ABS Sensors
  • Check Brake Pedal Feel

Ensure proper torque specifications for caliper bolts.

60,000
60
  • Replace Brake Fluid
  • Inspect and Replace Brake Lines if Needed
  • Check Caliper Pistons for Smooth Operation
  • Test ABS System Functionality
  • Perform Full Brake System Inspection

Major service may require specialized tools and equipment.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are the brakes for the 2003-2008 Hyundai Tiburon compatible with other models?

The brakes for the 2003-2008 Hyundai Tiburon are specifically designed for this model and may not be compatible with other Hyundai vehicles or brands. The front and rear brake components, including rotors, pads, and calipers, are tailored to the Tiburon's specifications. Always verify compatibility using the manufacturer's part numbers or consult a professional before purchasing or installing brakes for other models.

Q2

What is the recommended maintenance schedule for the Tiburon's brakes?

The brakes on the 2003-2008 Hyundai Tiburon should be inspected every 12,000 miles or annually. Replace brake pads when they are worn down to 3mm or less. Rotors should be checked for warping or scoring and replaced if necessary. Brake fluid should be flushed and replaced every 30,000 miles or as recommended by the manufacturer. Regular maintenance ensures optimal braking performance and safety.

Q3

How do I replace the brake pads on a 2003-2008 Hyundai Tiburon?

To replace the brake pads on a 2003-2008 Hyundai Tiburon, first, lift the vehicle and remove the wheels. Locate the brake caliper and remove the caliper bolts using a wrench. Slide the caliper off the rotor and remove the old brake pads. Compress the caliper piston using a C-clamp. Install the new pads, reassemble the caliper, and secure it with the bolts. Reinstall the wheels and test the brakes before driving.

Q4

What should I do if my Tiburon's brakes are squeaking or vibrating?

Squeaking or vibrating brakes on a 2003-2008 Hyundai Tiburon may indicate worn brake pads, warped rotors, or debris in the braking system. Inspect the brake pads and rotors for wear or damage. Clean the brake components to remove debris. If the issue persists, replace the pads or resurface/replace the rotors. Ensure all components are properly lubricated and installed to prevent further issues.

Q5

How can I optimize the braking performance of my Tiburon?

To optimize braking performance on a 2003-2008 Hyundai Tiburon, use high-quality brake pads and rotors designed for performance driving. Ensure proper bedding-in of new brake components by following the manufacturer's guidelines. Regularly inspect and maintain the brake system, including fluid levels and caliper function. Upgrade to stainless steel brake lines for improved pedal feel and consider performance brake fluid for higher temperature resistance.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Hyundai Tiburon Service Manual

Coming Soon

Comprehensive service manual covering all aspects of maintenance and repair for the 2003-2008 Hyundai Tiburon, including brake systems.

Brake System Technical Bulletin

Coming Soon

Technical bulletin addressing common issues and updates for the brake system in the 2003-2008 Hyundai Tiburon.

Hyundai Tiburon Parts Catalog

Coming Soon

Detailed parts catalog listing all brake components and accessories for the 2003-2008 Hyundai Tiburon.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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