Hyundai Tiburon 2003-2008 Exhaust Specifications
Hyundai Tiburon 2003-2008

Hyundai Tiburon 2003-2008 Exhaust Specifications

Explore the detailed exhaust system specifications for the 2003-2008 Hyundai Tiburon. This guide covers components, dimensions, and performance metrics to assist with maintenance, upgrades, and repairs. Ideal for owners and mechanics.

Updated

Overview Specifications

This document provides detailed exhaust specifications and related information for the 2003-2008 Hyundai Tiburon. It is designed for enthusiasts, mechanics, and anyone seeking technical details about the vehicle's exhaust system. The content is organized into sections for easy navigation, covering components, materials, performance, and maintenance. Use the search and navigation instructions to quickly locate specific details or refer to the quick reference section for key specifications.

How to Use

Use the search functionality to find specific terms or components related to the exhaust system. Enter keywords like 'manifold,' 'catalytic converter,' or 'muffler' to quickly locate relevant information.

Navigate through the document by scrolling through sections or using the table of contents. Each section is labeled clearly, and subsections provide detailed technical points for easy reference.

Key Specifications

Exhaust Diameter

2.25 inches

Catalytic Converter Type

Ceramic Substrate

Muffler Material

Aluminized Steel

Oxygen Sensors

2 (Pre and Post Cat)

Dual Exhaust Option

Available for V6 Models

Available Specifications

Exhaust System Components

This section covers the primary components of the Hyundai Tiburon's exhaust system, including the manifold, catalytic converter, muffler, and tailpipe. Each component is described in detail, with technical specifications and material information provided.

Exhaust Manifold
  • Made of cast iron for durability
  • Designed to minimize backpressure
  • Bolts directly to the cylinder head
  • Includes heat shields for thermal management
Catalytic Converter
  • Contains a ceramic honeycomb substrate
  • Reduces harmful emissions (CO, NOx, HC)
  • OBD-II compliant for emissions standards
  • Integrated with oxygen sensors for optimal performance

Performance and Design

This section focuses on the performance characteristics and design features of the Tiburon's exhaust system. It includes details on exhaust flow, noise reduction, and material choices that enhance durability and efficiency.

Exhaust Flow
  • Optimized for balanced backpressure
  • Enhances engine torque and horsepower
  • Dual exhaust option for V6 models
  • Mandrel-bent piping for smooth airflow
Noise Reduction
  • Muffler with acoustic baffles
  • Designed to meet noise regulations
  • Reduces drone at highway speeds
  • Optional performance exhaust for louder tone

Maintenance and Upgrades

This section provides guidance on maintaining and upgrading the Tiburon's exhaust system. It includes tips for inspection, common issues, and aftermarket upgrade options for improved performance.

Inspection and Maintenance
  • Check for rust and corrosion regularly
  • Inspect gaskets and seals for leaks
  • Monitor oxygen sensor performance
  • Replace worn components promptly
Aftermarket Upgrades
  • High-flow catalytic converters available
  • Stainless steel exhaust systems for longevity
  • Performance headers for improved flow
  • Custom mufflers for enhanced sound

Component Specifications

Overview

Type
Cat-Back Exhaust System
Configuration
Dual Exit
Platform
2003-2008 Hyundai Tiburon
Material
Stainless Steel
Location
Rear Underbody

Dimensions

Pipe Diameter
2.5 inches (63.5 mm)
Tailpipe Diameter
3.0 inches (76.2 mm)
Total Length
72 inches (1828.8 mm)
Muffler Length
18 inches (457.2 mm)
Muffler Width
8 inches (203.2 mm)
Muffler Height
5 inches (127 mm)
Weight
25 lbs (11.34 kg)

Materials

Pipes
T-304 Stainless Steel
Muffler
Aluminized Steel
Tips
Polished Stainless Steel
Gaskets
Graphite Composite
Hangers
Reinforced Rubber

Features

Performance
  • Reduced backpressure
  • Improved exhaust flow
  • Enhanced horsepower
  • Increased torque
Design
  • Dual polished tips
  • Mandrel-bent pipes
  • Direct bolt-on installation
  • Factory-aligned fitment
Durability
  • Corrosion-resistant materials
  • High-temperature resistance
  • Impact-resistant design
  • Long-lasting construction
Sound
  • Aggressive exhaust note
  • Minimal drone
  • Tuned acoustics
  • OEM-compatible sound levels
installation
  • Includes all necessary hardware
  • No welding required
  • Detailed instructions
  • Compatible with factory mounts

Safety Features

Heat Protection
  • Heat shields included
  • Safe clearance from body panels
  • Insulated hangers
Structural integrity
  • Reinforced hangers
  • Crash-tested design
  • Secure mounting points
Emission Compliance
  • Meets EPA standards
  • 50-state legal
  • OBD-II compatible

Comfort Features

Noise Reduction
  • Tuned muffler design
  • Resonator included
  • Minimal interior vibration
Fitment
  • Precision alignment
  • No modification required
  • Factory-like finish
Maintenance
  • Easy access for cleaning
  • Rust-resistant coating
  • Simple component replacement

Accessories

Hardware
  • Mounting bolts
  • Gaskets
  • Clamps
Tools
  • Installation wrench
  • Alignment tool
  • Torque wrench adapter
Upgrades
  • Performance resonator
  • Custom tips
  • Heat wrap

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect for leaks
  • Check hanger condition
  • Clean exhaust tips
  • Tighten mounting bolts
  • Inspect for corrosion
Maintenance Notes
Avoid harsh chemicals during cleaning. Use only mild soap and water.

Warranty

Manufacturer Warranty
Miles: 60,000
Years: 5
Coverage: Defects in materials and workmanship
Corrosion Warranty
Miles: Unlimited
Years: Lifetime
Coverage: Perforation due to rust
Performance Warranty
Miles: 30,000
Years: 2
Coverage: Guaranteed horsepower increase
installation Warranty
Miles: 10,000
Years: 1
Coverage: Defects due to improper installation

Production Details

Manufacturer
Hyundai OEM Parts
Manufacturing Process
  • Laser cutting
  • Mandrel bending
  • Robotic welding
  • Quality inspection
Quality Control
Material Testing: Compliance with ASTM standards
Fitment Check: 100% test fit on vehicle platform
Performance Testing: Dyno-tested for flow and sound
Sustainability Practices
  • Recycled materials used
  • Eco-friendly packaging
  • Low-emission manufacturing
Production Metrics
Units Per Day: 500
Defect Rate: < 0.1%
Lead Time: 2 weeks

Service Information for exhaust Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect for exhaust leaks
  • Check hanger condition
  • Clean exhaust tips
  • Tighten mounting bolts
  • Inspect for corrosion

Use mild soap and water for cleaning to avoid damaging the finish.

60,000
48
  • Replace gaskets
  • Check for pipe cracks
  • Inspect muffler internals
  • Test exhaust backpressure
  • Verify emission levels

Ensure proper torque specifications when replacing gaskets.

100,000
84
  • Replace muffler if necessary
  • Inspect entire system for wear
  • Check alignment and fitment
  • Test for vibration and noise
  • Verify performance metrics

Consider professional inspection for major service intervals.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Is the exhaust system compatible with all 2003-2008 Hyundai Tiburon models?

The exhaust system for the 2003-2008 Hyundai Tiburon is designed to fit all trim levels, including the GS, GT, and SE models. However, minor adjustments may be required for specific configurations, especially if the vehicle has aftermarket modifications. The system is compatible with both manual and automatic transmissions. Always verify the part number with the manufacturer or supplier to ensure proper fitment.

Q2

What maintenance is required for the Tiburon exhaust system?

Regular maintenance of the exhaust system includes inspecting for rust, cracks, or leaks every 6 months. Ensure all hangers and brackets are secure. Clean the exterior with a mild detergent to prevent corrosion. If you notice unusual noises or reduced performance, have the system inspected by a professional. Replace worn-out gaskets and seals as needed to maintain optimal performance.

Q3

How do I install or replace the exhaust system on a Tiburon?

To install or replace the exhaust system, first, lift the vehicle securely using a jack and jack stands. Remove the old exhaust by loosening the clamps and hangers. Install the new system by aligning it with the hangers and connecting the pipes. Tighten all clamps and bolts securely. Ensure there are no leaks by running the engine and checking for exhaust fumes. Consult the service manual for detailed instructions.

Q4

What should I do if my Tiburon exhaust is making noise?

If your exhaust is making noise, inspect for loose clamps, hangers, or damaged components. Check for holes or cracks in the pipes and muffler. Tighten any loose parts and replace damaged sections. If the noise persists, it could indicate a problem with the catalytic converter or internal muffler components. In such cases, consult a professional mechanic for further diagnosis.

Q5

How can I optimize the performance of my Tiburon exhaust system?

To optimize performance, consider upgrading to a high-flow catalytic converter or performance muffler. Ensure the exhaust system is free of restrictions and leaks. Regularly clean and inspect the system to prevent corrosion. Properly tuned exhaust systems can improve horsepower and fuel efficiency. Avoid overly restrictive aftermarket parts that may hinder performance.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Hyundai Tiburon Service Manual

Coming Soon

Comprehensive guide covering maintenance, repair, and technical specifications for the 2003-2008 Hyundai Tiburon.

Exhaust System Technical Bulletin

Coming Soon

Technical service bulletin detailing common issues and updates for the Tiburon exhaust system.

Hyundai Tiburon Parts Catalog

Coming Soon

Catalog listing OEM and aftermarket parts for the 2003-2008 Hyundai Tiburon, including exhaust components.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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