Hyundai Tiburon 2003-2008 Exhaust Specifications
Explore the detailed exhaust system specifications for the 2003-2008 Hyundai Tiburon. This guide covers components, dimensions, and performance metrics to assist with maintenance, upgrades, and repairs. Ideal for owners and mechanics.
Overview Specifications
This document provides detailed exhaust specifications and related information for the 2003-2008 Hyundai Tiburon. It is designed for enthusiasts, mechanics, and anyone seeking technical details about the vehicle's exhaust system. The content is organized into sections for easy navigation, covering components, materials, performance, and maintenance. Use the search and navigation instructions to quickly locate specific details or refer to the quick reference section for key specifications.
How to Use
Use the search functionality to find specific terms or components related to the exhaust system. Enter keywords like 'manifold,' 'catalytic converter,' or 'muffler' to quickly locate relevant information.
Navigate through the document by scrolling through sections or using the table of contents. Each section is labeled clearly, and subsections provide detailed technical points for easy reference.
Key Specifications
Exhaust Diameter
2.25 inches
Catalytic Converter Type
Ceramic Substrate
Muffler Material
Aluminized Steel
Oxygen Sensors
2 (Pre and Post Cat)
Dual Exhaust Option
Available for V6 Models
Available Specifications
Exhaust System Components
This section covers the primary components of the Hyundai Tiburon's exhaust system, including the manifold, catalytic converter, muffler, and tailpipe. Each component is described in detail, with technical specifications and material information provided.
Exhaust System Components
This section covers the primary components of the Hyundai Tiburon's exhaust system, including the manifold, catalytic converter, muffler, and tailpipe. Each component is described in detail, with technical specifications and material information provided.
Exhaust Manifold
- Made of cast iron for durability
- Designed to minimize backpressure
- Bolts directly to the cylinder head
- Includes heat shields for thermal management
Catalytic Converter
- Contains a ceramic honeycomb substrate
- Reduces harmful emissions (CO, NOx, HC)
- OBD-II compliant for emissions standards
- Integrated with oxygen sensors for optimal performance
Performance and Design
This section focuses on the performance characteristics and design features of the Tiburon's exhaust system. It includes details on exhaust flow, noise reduction, and material choices that enhance durability and efficiency.
Performance and Design
This section focuses on the performance characteristics and design features of the Tiburon's exhaust system. It includes details on exhaust flow, noise reduction, and material choices that enhance durability and efficiency.
Exhaust Flow
- Optimized for balanced backpressure
- Enhances engine torque and horsepower
- Dual exhaust option for V6 models
- Mandrel-bent piping for smooth airflow
Noise Reduction
- Muffler with acoustic baffles
- Designed to meet noise regulations
- Reduces drone at highway speeds
- Optional performance exhaust for louder tone
Maintenance and Upgrades
This section provides guidance on maintaining and upgrading the Tiburon's exhaust system. It includes tips for inspection, common issues, and aftermarket upgrade options for improved performance.
Maintenance and Upgrades
This section provides guidance on maintaining and upgrading the Tiburon's exhaust system. It includes tips for inspection, common issues, and aftermarket upgrade options for improved performance.
Inspection and Maintenance
- Check for rust and corrosion regularly
- Inspect gaskets and seals for leaks
- Monitor oxygen sensor performance
- Replace worn components promptly
Aftermarket Upgrades
- High-flow catalytic converters available
- Stainless steel exhaust systems for longevity
- Performance headers for improved flow
- Custom mufflers for enhanced sound
Search Specifications
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Component Specifications
Overview
- Type
- Cat-Back Exhaust System
- Configuration
- Dual Exit
- Platform
- 2003-2008 Hyundai Tiburon
- Material
- Stainless Steel
- Location
- Rear Underbody
Dimensions
- Pipe Diameter
- 2.5 inches (63.5 mm)
- Tailpipe Diameter
- 3.0 inches (76.2 mm)
- Total Length
- 72 inches (1828.8 mm)
- Muffler Length
- 18 inches (457.2 mm)
- Muffler Width
- 8 inches (203.2 mm)
- Muffler Height
- 5 inches (127 mm)
- Weight
- 25 lbs (11.34 kg)
Materials
- Pipes
- T-304 Stainless Steel
- Muffler
- Aluminized Steel
- Tips
- Polished Stainless Steel
- Gaskets
- Graphite Composite
- Hangers
- Reinforced Rubber
Features
- Performance
-
- Reduced backpressure
- Improved exhaust flow
- Enhanced horsepower
- Increased torque
- Design
-
- Dual polished tips
- Mandrel-bent pipes
- Direct bolt-on installation
- Factory-aligned fitment
- Durability
-
- Corrosion-resistant materials
- High-temperature resistance
- Impact-resistant design
- Long-lasting construction
- Sound
-
- Aggressive exhaust note
- Minimal drone
- Tuned acoustics
- OEM-compatible sound levels
- installation
-
- Includes all necessary hardware
- No welding required
- Detailed instructions
- Compatible with factory mounts
Safety Features
- Heat Protection
-
- Heat shields included
- Safe clearance from body panels
- Insulated hangers
- Structural integrity
-
- Reinforced hangers
- Crash-tested design
- Secure mounting points
- Emission Compliance
-
- Meets EPA standards
- 50-state legal
- OBD-II compatible
Comfort Features
- Noise Reduction
-
- Tuned muffler design
- Resonator included
- Minimal interior vibration
- Fitment
-
- Precision alignment
- No modification required
- Factory-like finish
- Maintenance
-
- Easy access for cleaning
- Rust-resistant coating
- Simple component replacement
Accessories
- Hardware
-
- Mounting bolts
- Gaskets
- Clamps
- Tools
-
- Installation wrench
- Alignment tool
- Torque wrench adapter
- Upgrades
-
- Performance resonator
- Custom tips
- Heat wrap
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect for leaks
- Check hanger condition
- Clean exhaust tips
- Tighten mounting bolts
- Inspect for corrosion
- Maintenance Notes
- Avoid harsh chemicals during cleaning. Use only mild soap and water.
Warranty
- Manufacturer Warranty
- Miles: 60,000Years: 5Coverage: Defects in materials and workmanship
- Corrosion Warranty
- Miles: UnlimitedYears: LifetimeCoverage: Perforation due to rust
- Performance Warranty
- Miles: 30,000Years: 2Coverage: Guaranteed horsepower increase
- installation Warranty
- Miles: 10,000Years: 1Coverage: Defects due to improper installation
Production Details
- Manufacturer
- Hyundai OEM Parts
- Manufacturing Process
-
- Laser cutting
- Mandrel bending
- Robotic welding
- Quality inspection
- Quality Control
- Material Testing: Compliance with ASTM standardsFitment Check: 100% test fit on vehicle platformPerformance Testing: Dyno-tested for flow and sound
- Sustainability Practices
-
- Recycled materials used
- Eco-friendly packaging
- Low-emission manufacturing
- Production Metrics
- Units Per Day: 500Defect Rate: < 0.1%Lead Time: 2 weeks
Service Information for exhaust Service
Maintenance and service requirements specific to this component
- Inspect for exhaust leaks
- Check hanger condition
- Clean exhaust tips
- Tighten mounting bolts
- Inspect for corrosion
Use mild soap and water for cleaning to avoid damaging the finish.
- Replace gaskets
- Check for pipe cracks
- Inspect muffler internals
- Test exhaust backpressure
- Verify emission levels
Ensure proper torque specifications when replacing gaskets.
- Replace muffler if necessary
- Inspect entire system for wear
- Check alignment and fitment
- Test for vibration and noise
- Verify performance metrics
Consider professional inspection for major service intervals.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Is the exhaust system compatible with all 2003-2008 Hyundai Tiburon models?
Is the exhaust system compatible with all 2003-2008 Hyundai Tiburon models?
The exhaust system for the 2003-2008 Hyundai Tiburon is designed to fit all trim levels, including the GS, GT, and SE models. However, minor adjustments may be required for specific configurations, especially if the vehicle has aftermarket modifications. The system is compatible with both manual and automatic transmissions. Always verify the part number with the manufacturer or supplier to ensure proper fitment.
Q2 What maintenance is required for the Tiburon exhaust system?
What maintenance is required for the Tiburon exhaust system?
Regular maintenance of the exhaust system includes inspecting for rust, cracks, or leaks every 6 months. Ensure all hangers and brackets are secure. Clean the exterior with a mild detergent to prevent corrosion. If you notice unusual noises or reduced performance, have the system inspected by a professional. Replace worn-out gaskets and seals as needed to maintain optimal performance.
Q3 How do I install or replace the exhaust system on a Tiburon?
How do I install or replace the exhaust system on a Tiburon?
To install or replace the exhaust system, first, lift the vehicle securely using a jack and jack stands. Remove the old exhaust by loosening the clamps and hangers. Install the new system by aligning it with the hangers and connecting the pipes. Tighten all clamps and bolts securely. Ensure there are no leaks by running the engine and checking for exhaust fumes. Consult the service manual for detailed instructions.
Q4 What should I do if my Tiburon exhaust is making noise?
What should I do if my Tiburon exhaust is making noise?
If your exhaust is making noise, inspect for loose clamps, hangers, or damaged components. Check for holes or cracks in the pipes and muffler. Tighten any loose parts and replace damaged sections. If the noise persists, it could indicate a problem with the catalytic converter or internal muffler components. In such cases, consult a professional mechanic for further diagnosis.
Q5 How can I optimize the performance of my Tiburon exhaust system?
How can I optimize the performance of my Tiburon exhaust system?
To optimize performance, consider upgrading to a high-flow catalytic converter or performance muffler. Ensure the exhaust system is free of restrictions and leaks. Regularly clean and inspect the system to prevent corrosion. Properly tuned exhaust systems can improve horsepower and fuel efficiency. Avoid overly restrictive aftermarket parts that may hinder performance.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Hyundai Tiburon Service Manual
Coming SoonComprehensive guide covering maintenance, repair, and technical specifications for the 2003-2008 Hyundai Tiburon.
Exhaust System Technical Bulletin
Coming SoonTechnical service bulletin detailing common issues and updates for the Tiburon exhaust system.
Hyundai Tiburon Parts Catalog
Coming SoonCatalog listing OEM and aftermarket parts for the 2003-2008 Hyundai Tiburon, including exhaust components.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
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