Hyundai Tucson 2005-2009 Body Specifications
Hyundai Tucson 2005-2009

Hyundai Tucson 2005-2009 Body Specifications

Explore the detailed body specifications for the 2005-2009 Hyundai Tucson, including dimensions, materials, and design features. This guide is essential for repairs, modifications, and parts compatibility.

Updated

Overview Specifications

This document provides detailed specifications and features of the 2005-2009 Hyundai Tucson's body design. It is structured to help users quickly find information about dimensions, materials, and design elements. Use the search and navigation instructions to explore sections efficiently. Whether you're a car enthusiast or a technician, this guide offers comprehensive insights into the Tucson's body specifications.

How to Use

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Key Specifications

Length

173.2 inches

Width

71.7 inches

Height

66.7 inches

Wheelbase

103.5 inches

Ground Clearance

7.9 inches

Available Specifications

Exterior Dimensions

This section covers the external measurements of the 2005-2009 Hyundai Tucson, including length, width, height, and wheelbase. It also includes details on ground clearance and turning radius for better understanding of the vehicle's size and maneuverability.

Overall Dimensions
  • Length: 173.2 inches
  • Width: 71.7 inches
  • Height: 66.7 inches
  • Wheelbase: 103.5 inches
  • Ground clearance: 7.9 inches
  • Turning radius: 17.4 feet
Weight Specifications
  • Curb weight: 3,307 lbs
  • Gross vehicle weight: 4,409 lbs
  • Payload capacity: 1,102 lbs
  • Towing capacity: 1,000 lbs

Body Structure

This section details the construction and materials used in the Tucson's body. It includes information on the chassis, frame, and body panels, highlighting the vehicle's durability and safety features.

Chassis and Frame
  • Unibody construction for enhanced rigidity
  • High-strength steel used in critical areas
  • Reinforced side impact beams
  • Corrosion-resistant materials
Body Panels
  • Galvanized steel for rust prevention
  • Aerodynamic design for improved fuel efficiency
  • Integrated roof rails for additional utility
  • UV-resistant paint for long-lasting finish

Exterior Features

This section highlights the exterior design elements and features of the Tucson, including lighting, mirrors, and other functional components that enhance the vehicle's appearance and usability.

Lighting
  • Halogen headlights with auto-off feature
  • LED taillights for improved visibility
  • Front fog lights for adverse weather conditions
  • Daytime running lights for safety
Mirrors and Windows
  • Power-adjustable side mirrors
  • Heated mirrors for defogging
  • Tinted windows for UV protection
  • Rear window defroster for clear visibility

Component Specifications

Overview

Type
Compact SUV
Configuration
5-door
Platform
Hyundai-Kia J3 platform
Material
High-strength steel
Location
Ulsan, South Korea

Dimensions

Length
172.8 in (4390 mm)
Width
71.7 in (1820 mm)
Height
66.1 in (1680 mm)
Wheelbase
103.5 in (2630 mm)
Ground Clearance
7.9 in (200 mm)
Curb Weight
3230 lb (1465 kg)
Cargo Volume
23.6 cu ft (668 L)

Materials

Frame
High-strength steel
Body Panels
Galvanized steel
Roof
Steel with anti-corrosion coating
Windows
Tinted laminated glass
Bumpers
Reinforced thermoplastic

Features

Exterior
  • Integrated roof rails
  • Chrome front grille
  • Body-colored side mirrors
  • Rear spoiler
Lighting
  • Halogen headlights
  • Front fog lights
  • LED taillights
  • High-mounted stop lamp
Security
  • Central locking system
  • Immobilizer
  • Keyless entry
  • Anti-theft alarm
Aerodynamics
  • Streamlined body design
  • Underbody covers
  • Rear spoiler
  • Optimized airflow ducts
Paint
  • Anti-chip coating
  • UV-resistant clear coat
  • Metallic finish options
  • Pearlescent finish options

Safety Features

Passive Safety
  • Reinforced safety cage
  • Front and side airbags
  • Energy-absorbing bumpers
Active Safety
  • Anti-lock Braking System (ABS)
  • Electronic Stability Control (ESC)
  • Traction Control System (TCS)
Structural integrity
  • High-strength steel frame
  • Crumple zones
  • Side-impact beams

Comfort Features

interior
  • Height-adjustable driver seat
  • 60/40 split rear seats
  • Foldable rear seatbacks
Climate
  • Air conditioning with pollen filter
  • Rear ventilation ducts
  • Heated side mirrors
Noise Reduction
  • Soundproofing materials
  • Laminated windshield
  • Sealed body joints
Convenience
  • Power windows
  • Remote trunk release
  • Rear window defroster

Accessories

Exterior
  • Roof rack
  • Mud guards
  • Side steps
interior
  • Cargo organizer
  • Seat covers
  • Floor mats
Protection
  • Paint protection film
  • Car cover
  • Door edge guards

Maintenance

Service interval
Every 7,500 miles or 6 months
Service Items
  • Body inspection for dents and scratches
  • Rustproofing check
  • Door hinge lubrication
  • Paint touch-up
  • Weatherstrip inspection
Maintenance Notes
Regular washing and waxing recommended to protect paint and prevent rust.

Warranty

Bumper To Bumper
Miles: 36,000
Years: 3
Coverage: Covers all body components except wear and tear items
Corrosion
Miles: 100,000
Years: 5
Coverage: Covers rust perforation from the inside out
Paint
Miles: 36,000
Years: 3
Coverage: Covers paint defects and peeling
Accessories
Miles: 12,000
Years: 1
Coverage: Covers manufacturer-installed accessories

Production Details

Manufacturer
Hyundai Motor Company
Manufacturing Process
  • Robotic welding
  • Electro-coating
  • Precision stamping
  • Automated assembly
Quality Control
inspection Stages: Raw material testing, Body-in-white inspection, Final assembly inspection
Testing Procedures: Crash testing, Water leakage testing, Paint quality testing
Sustainability Practices
  • Recycling of steel scrap
  • Use of eco-friendly paints
  • Energy-efficient manufacturing
Production Metrics
Units Per Year: 150,000
Production Time: 22 hours per vehicle
Defect Rate: Less than 0.1%

Service Information for body Service

Maintenance and service requirements specific to the body of the 2005-2009 Hyundai Tucson

7,500
6
  • Inspect body for dents and scratches
  • Check for rust and corrosion
  • Lubricate door hinges and locks
  • Inspect weatherstripping for wear
  • Wash and wax exterior

Regular washing prevents dirt buildup and protects the paint.

15,000
12
  • Check alignment of body panels
  • Inspect and tighten roof rails
  • Test all exterior lights
  • Inspect and clean door drains
  • Apply rustproofing treatment if needed

Ensure all body components are properly aligned to prevent water leaks.

30,000
24
  • Inspect and repair paint chips
  • Check and replace worn weatherstripping
  • Inspect and repair any cracks in the windshield
  • Test and replace damaged body seals
  • Perform detailed rust inspection

Address any rust issues immediately to prevent further damage.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the engine specifications for the 2005-2009 Hyundai Tucson?

The 2005-2009 Hyundai Tucson is available with two engine options: a 2.0L inline-4 engine producing 140 horsepower and 136 lb-ft of torque, and a 2.7L V6 engine delivering 173 horsepower and 178 lb-ft of torque. Both engines are compatible with either a 5-speed manual or a 4-speed automatic transmission. The vehicle features front-wheel drive as standard, with optional all-wheel drive available for enhanced traction and stability.

Q2

What is the recommended maintenance schedule for the 2005-2009 Hyundai Tucson?

The maintenance schedule for the 2005-2009 Hyundai Tucson includes oil and filter changes every 7,500 miles or 6 months, whichever comes first. Inspect and replace air filters every 15,000 miles. Check and replace spark plugs every 30,000 miles. Rotate tires every 7,500 miles. Inspect brake pads, rotors, and fluid every 15,000 miles. Replace coolant and transmission fluid every 60,000 miles. Regular inspections of belts, hoses, and suspension components are also recommended.

Q3

How do I replace the headlights on a 2005-2009 Hyundai Tucson?

To replace the headlights on a 2005-2009 Hyundai Tucson, first, ensure the vehicle is off and the headlights are cool. Open the hood and locate the headlight assembly. Remove the electrical connector by pressing the release tab and pulling it off. Twist the bulb socket counterclockwise to remove it. Replace the old bulb with a new one, ensuring not to touch the glass. Reinstall the socket and reconnect the electrical connector. Test the headlights before closing the hood.

Q4

What should I do if my 2005-2009 Hyundai Tucson is overheating?

If your 2005-2009 Hyundai Tucson is overheating, immediately turn off the air conditioning and turn on the heater to draw heat away from the engine. Pull over safely and turn off the engine. Check the coolant level in the reservoir and add coolant if necessary. Inspect for leaks or damaged hoses. If the issue persists, avoid driving and contact a professional mechanic to diagnose and repair the cooling system.

Q5

How can I optimize the fuel efficiency of my 2005-2009 Hyundai Tucson?

To optimize fuel efficiency, ensure regular maintenance, including timely oil changes, air filter replacements, and tire rotations. Use the recommended grade of motor oil. Maintain proper tire pressure and avoid carrying unnecessary weight. Drive smoothly, avoiding rapid acceleration and hard braking. Use cruise control on highways to maintain a consistent speed. Limit idle time and avoid excessive use of air conditioning to further improve fuel economy.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2005-2009 Hyundai Tucson Owner's Manual

Coming Soon

Comprehensive guide covering vehicle features, maintenance schedules, and troubleshooting tips.

Technical Service Bulletin for 2005-2009 Tucson

Coming Soon

Detailed information on known issues, updates, and recommended fixes for the Tucson model.

Hyundai Tucson Parts and Accessories Catalog

Coming Soon

Complete catalog of genuine parts and accessories for the 2005-2009 Tucson model.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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