Hyundai Tucson 2005-2009 Brakes Specifications
Hyundai Tucson 2005-2009

Hyundai Tucson 2005-2009 Brakes Specifications

Comprehensive guide to the brake specifications for the 2005-2009 Hyundai Tucson. Includes details on brake pads, rotors, calipers, and fluid requirements for maintenance and repair.

Updated

Overview Specifications

This document provides detailed specifications and information about the braking system of the 2005-2009 Hyundai Tucson. It is designed to assist users in understanding the technical aspects, maintenance, and performance of the brakes. Use this guide to find relevant details quickly or to explore in-depth information about specific components. Whether you're a mechanic, owner, or enthusiast, this resource will help you navigate the braking system efficiently.

How to Use

Use the search functionality to locate specific terms or components related to the brakes. Enter keywords like 'rotor' or 'caliper' to find relevant sections instantly.

Navigate through the sections using the table of contents. Each major section is divided into subsections, allowing you to focus on specific aspects of the braking system.

Key Specifications

Front Rotor Diameter

280 mm

Rear Rotor Diameter

262 mm

Brake Fluid Type

DOT 3

ABS System

Standard

Stopping Distance (60-0 mph)

140 feet

Available Specifications

Brake System Components

This section covers the primary components of the Hyundai Tucson's braking system, including the rotors, calipers, pads, and master cylinder. Understanding these parts is essential for maintenance and troubleshooting.

Front Brakes
  • Ventilated disc rotors for improved heat dissipation
  • Single-piston floating calipers
  • Ceramic brake pads for reduced dust and noise
  • Rotor diameter: 280 mm
  • Pad thickness (new): 10 mm
  • Minimum rotor thickness: 26 mm
Rear Brakes
  • Solid disc rotors for durability
  • Single-piston floating calipers
  • Organic brake pads for smooth braking
  • Rotor diameter: 262 mm
  • Pad thickness (new): 8 mm
  • Minimum rotor thickness: 8.5 mm

Brake Performance

This section highlights the performance characteristics of the braking system, including stopping distance, pedal feel, and overall efficiency.

Stopping Distance
  • 60-0 mph stopping distance: 140 feet
  • Brake force distribution: 60% front, 40% rear
  • ABS (Anti-lock Braking System) standard
  • Electronic Brakeforce Distribution (EBD) included
Pedal Feel and Response
  • Firm pedal feedback for precise control
  • Short pedal travel for quick braking
  • Minimal brake fade under heavy use
  • Smooth engagement in wet conditions

Maintenance and Care

This section provides guidelines for maintaining the braking system, including inspection intervals, replacement schedules, and troubleshooting tips.

Inspection Intervals
  • Inspect brake pads every 12,000 miles
  • Check rotor thickness during pad replacement
  • Inspect brake fluid level every 6 months
  • Test ABS functionality annually
Replacement Guidelines
  • Replace brake pads when thickness is below 3 mm
  • Replace rotors if below minimum thickness
  • Change brake fluid every 30,000 miles
  • Inspect brake lines for leaks every 2 years

Brakes Specifications

Overview

Type
Hydraulic Disc/Drum
Configuration
Front Disc, Rear Drum
Platform
Hyundai Tucson J Platform
Material
Cast Iron, Composite
Location
Axle-mounted

Dimensions

Front Rotor Diameter
11.8 in (300 mm)
Rear Drum Diameter
9.1 in (230 mm)
Front Pad Thickness
0.39 in (10 mm)
Rear Shoe Thickness
0.31 in (8 mm)
Brake Line Diameter
0.25 in (6.35 mm)
Master Cylinder Diameter
0.87 in (22 mm)
Brake Fluid Capacity
0.5 qt (0.47 L)

Materials

Rotors
Cast Iron
Brake Pads
Composite Ceramic
Brake Drums
Cast Iron
Brake Shoes
Composite Friction Material
Brake Lines
Steel Braided

Features

Braking System
  • Anti-lock Braking System (ABS)
  • Electronic Brake-force Distribution (EBD)
  • Brake Assist
Components
  • Vented Front Rotors
  • Self-Adjusting Rear Drums
  • Dual-Piston Calipers
Monitoring
  • Brake Pad Wear Sensor
  • Brake Fluid Level Sensor
Performance
  • High Heat Dissipation
  • Low Noise Operation
  • Consistent Braking Force

Safety Features

ABS
  • Prevents Wheel Lockup
  • Maintains Steering Control
EBD
  • Optimizes Brake Force
  • Reduces Stopping Distance
Brake Assist
  • Increases Braking Force in Emergencies
Monitoring
  • Wear Indicators
  • Fluid Level Warnings

Comfort Features

Noise Reduction
  • Quiet Brake Pads
  • Vibration Dampening
Pedal Feel
  • Smooth Engagement
  • Consistent Response
Maintenance
  • Self-Adjusting Drums
  • Easy Pad Replacement

Accessories

Upgrades
  • Performance Rotors
  • Ceramic Brake Pads
  • Stainless Steel Brake Lines
Tools
  • Brake Bleeder Kit
  • Caliper Compressor
  • Brake Drum Puller
Consumables
  • Brake Fluid
  • Brake Cleaner
  • Anti-Seize Compound

Maintenance

Service interval
12 months or 12,000 miles
Service Items
  • Inspect Brake Pads and Shoes
  • Check Brake Fluid Level
  • Inspect Rotors and Drums
  • Check Brake Lines for Leaks
  • Test ABS Functionality
Maintenance Notes
Use only DOT 3 or DOT 4 brake fluid

Warranty

Basic
Miles: 36,000
Years: 3
Coverage: Parts and Labor
Powertrain
Miles: 60,000
Years: 5
Coverage: Brake Components
Corrosion
Miles: 100,000
Years: 7
Coverage: Brake Lines and Housings
Adjustments
Miles: 12,000
Years: 1
Coverage: Brake Pad Adjustment

Production Details

Manufacturer
Hyundai Mobis
Manufacturing Process
  • Casting
  • Machining
  • Heat Treatment
  • Assembly
Quality Control
Testing: Dimensional Inspection, Material Hardness Testing, Performance Testing
Standards: ISO 9001
Sustainability Practices
  • Recycled Materials
  • Eco-Friendly Coatings
Production Metrics
Annual Output: 500,000 units
Defect Rate: 0.1%

Service Information for brakes Service

Maintenance and service requirements specific to this component

12,000
12
  • Inspect brake pads and shoes
  • Check brake fluid level
  • Inspect rotors and drums
  • Test ABS functionality

Replace brake fluid if necessary

24,000
24
  • Measure brake pad thickness
  • Inspect brake lines for leaks
  • Check brake pedal feel
  • Test brake assist system

Use only manufacturer-approved parts

60,000
60
  • Replace brake pads and shoes
  • Resurface or replace rotors and drums
  • Flush and replace brake fluid
  • Inspect and replace brake lines if needed

Follow torque specifications during reassembly

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are these brakes compatible with all 2005-2009 Hyundai Tucson models?

Yes, these brakes are specifically designed for all 2005-2009 Hyundai Tucson models, including both front and rear brake systems. They are compatible with both 2.0L and 2.7L engine variants. Ensure you verify the exact model and trim level before purchase to confirm compatibility. These brakes meet OEM specifications and are suitable for both standard and performance driving conditions.

Q2

What is the recommended maintenance schedule for these brakes?

For optimal performance, inspect your brakes every 12,000 miles or annually. Replace brake pads every 25,000-50,000 miles, depending on driving conditions. Rotors should be checked for wear and replaced as needed, typically every 50,000-70,000 miles. Regularly check brake fluid levels and replace every 30,000 miles or as specified in your vehicle’s manual. Always follow the manufacturer’s guidelines for maintenance intervals.

Q3

How do I replace the brakes on a 2005-2009 Hyundai Tucson?

To replace the brakes, first, safely lift the vehicle and remove the wheels. Unbolt the caliper and remove the old brake pads. Inspect the rotors and replace if necessary. Install the new brake pads and reassemble the caliper. Tighten all bolts to the manufacturer’s torque specifications and reinstall the wheels. Test the brakes before driving. Always refer to the vehicle’s service manual for detailed instructions and torque settings.

Q4

What should I do if my brakes are making noise or not performing well?

If your brakes are noisy or underperforming, first inspect the brake pads for wear and replace if necessary. Check for debris or rust on the rotors and clean or replace them as needed. Ensure the calipers are functioning properly and not sticking. If issues persist, inspect the brake fluid level and bleed the system if air is present. If problems continue, consult a professional mechanic.

Q5

How can I optimize the performance of my brakes?

To optimize brake performance, use high-quality brake pads and rotors designed for your vehicle. Regularly inspect and maintain the braking system, including fluid levels and caliper function. Avoid aggressive driving and allow brakes to cool after heavy use. Consider upgrading to performance brake components if you frequently drive in demanding conditions. Always follow the manufacturer’s maintenance recommendations.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2005-2009 Hyundai Tucson Service Manual

Coming Soon

Comprehensive guide covering maintenance, repair, and troubleshooting for the 2005-2009 Hyundai Tucson. Includes detailed brake system instructions.

Brake System Technical Bulletin

Coming Soon

Technical service bulletin addressing common brake system issues and updates for the 2005-2009 Hyundai Tucson.

Hyundai Tucson Brake Parts Catalog

Coming Soon

Catalog of genuine and aftermarket brake parts for the 2005-2009 Hyundai Tucson, including pads, rotors, and calipers.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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