Hyundai Tucson 2005-2009 Suspension Specifications
Hyundai Tucson 2005-2009

Hyundai Tucson 2005-2009 Suspension Specifications

Explore detailed suspension specifications for the 2005-2009 Hyundai Tucson. This guide covers front and rear suspension systems, shock absorbers, springs, and alignment settings. Ideal for maintenance, repair, and performance upgrades.

Updated

Overview Specifications

This document provides detailed specifications and information about the suspension system of the 2005-2009 Hyundai Tucson. It is designed to assist owners, mechanics, and enthusiasts in understanding the suspension components, maintenance, and performance. The sections are organized to help users quickly find specific details about the front and rear suspension, alignment, and key specifications. Use the search and navigation instructions to efficiently locate the information you need.

How to Use

Use the search function to find specific terms or components by typing keywords such as 'front suspension' or 'alignment angles'. This will highlight relevant sections and subsections for quick access.

Navigate through the document by scrolling or clicking on section titles in the table of contents. Each section is divided into subsections with detailed points for easy reference.

Key Specifications

Front Suspension Type

MacPherson Strut

Rear Suspension Type

Multi-Link

Front Stabilizer Bar Diameter

24 mm

Rear Stabilizer Bar Diameter

20 mm

Front Wheel Alignment Camber

-0.5° to +0.5°

Available Specifications

Front Suspension

The front suspension of the 2005-2009 Hyundai Tucson is designed for stability and comfort. It features a MacPherson strut system with coil springs and a stabilizer bar. This section provides details on the components, maintenance tips, and common issues.

MacPherson Strut System
  • Utilizes a single lower control arm for each wheel.
  • Includes a coil spring integrated with the strut assembly.
  • Designed to absorb shocks and provide smooth ride quality.
  • Regular inspection of strut mounts and bushings is recommended.
Stabilizer Bar
  • Reduces body roll during cornering.
  • Connected to the lower control arms via links.
  • Check for wear in the bushings and links periodically.
  • Replacement may be needed if excessive play is detected.

Rear Suspension

The rear suspension system of the Hyundai Tucson ensures balanced handling and load capacity. It features a multi-link setup with coil springs and a stabilizer bar. This section covers the key components and maintenance recommendations.

Multi-Link Suspension
  • Consists of multiple control arms for precise wheel control.
  • Provides excellent stability and ride comfort.
  • Inspect bushings and joints for wear and tear.
  • Regular alignment checks are essential.
Coil Springs and Shock Absorbers
  • Coil springs support the vehicle's weight and absorb shocks.
  • Shock absorbers dampen oscillations for a smooth ride.
  • Check for sagging springs or leaking shocks.
  • Replace worn components to maintain performance.

Alignment Specifications

Proper wheel alignment is crucial for the handling and tire wear of the Hyundai Tucson. This section outlines the recommended alignment angles for the front and rear wheels.

Front Wheel Alignment
  • Camber angle: -0.5° to +0.5°.
  • Caster angle: +3.0° to +4.0°.
  • Toe-in: 0° to +0.10°.
  • Regular alignment checks prevent uneven tire wear.
Rear Wheel Alignment
  • Camber angle: -0.5° to +0.5°.
  • Toe-in: +0.10° to +0.20°.
  • Ensure rear suspension components are in good condition.
  • Alignment adjustments should be done by professionals.

Component Specifications

Overview

Type
Independent MacPherson Strut (Front), Multi-Link (Rear)
Configuration
Front and Rear Independent Suspension
Platform
Hyundai J3 Platform
Material
Steel and Aluminum Alloy
Location
Front and Rear Axles

Dimensions

Strut Length
22.5 inches (571.5 mm)
Spring Free Length
14.2 inches (360.7 mm)
Shock ABSorber Length
18.9 inches (480.1 mm)
Control Arm Length
15.7 inches (398.8 mm)
Sway Bar Diameter
0.98 inches (25 mm)
Bushing Outer Diameter
1.57 inches (40 mm)
Wheel Travel
6.3 inches (160 mm)

Materials

Strut Body
High-Strength Steel
Spring
Chrome-Silicon Alloy
Control Arm
Forged Aluminum
Bushings
Polyurethane
Sway Bar
Heat-Treated Steel

Features

Ride Quality
  • Tuned for comfort
  • Reduced road noise
  • Smooth handling
Handling
  • Precise steering response
  • Improved cornering stability
  • Reduced body roll
Durability
  • Corrosion-resistant components
  • High-strength materials
  • Long-lasting bushings
Adjustability
  • Fixed damping
  • Non-adjustable ride height
  • Pre-set alignment
integration
  • Compatible with ABS
  • Works with electronic stability control
  • Supports traction control

Safety Features

Structural integrity
  • Crash-tested components
  • Reinforced mounting points
Stability
  • Sway bar reduces body roll
  • Improved weight distribution
Braking Support
  • Enhanced braking stability
  • Reduced nose dive

Comfort Features

Vibration Dampening
  • Isolated bushings
  • Tuned shock absorbers
Noise Reduction
  • Quiet operation
  • Insulated components
Ride Smoothness
  • Soft spring rates
  • Balanced damping
Ergonomics
  • Driver-focused tuning
  • Passenger comfort

Accessories

Upgrades
  • Performance shocks
  • Lowering springs
  • Adjustable sway bars
Maintenance Tools
  • Strut compressor
  • Bushing press
  • Alignment tools
Protective Items
  • Dust boots
  • Bushing lubricant
  • Shock covers

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect shock absorbers
  • Check bushings for wear
  • Lubricate suspension joints
  • Inspect sway bar links
  • Check alignment
  • Inspect springs for sagging
Maintenance Notes
Regular inspections are critical for maintaining ride quality and safety.

Warranty

Basic
Miles: 60,000
Years: 5
Coverage: Defects in materials and workmanship
Powertrain
Miles: 100,000
Years: 10
Coverage: Suspension components related to drivetrain
Corrosion
Miles: Unlimited
Years: 7
Coverage: Rust perforation
Roadside Assistance
Miles: Unlimited
Years: 5
Coverage: Towing and repairs

Production Details

Manufacturer
Hyundai Motor Company
Manufacturing Process
  • Robotic assembly
  • Precision welding
  • Computerized alignment
Quality Control
Testing: Durability testing, Crash testing, Environmental testing
Standards: ISO 9001 Certified
Sustainability Practices
  • Recycled materials
  • Energy-efficient production
  • Low-emission processes
Production Metrics
Annual Output: 500,000 units
Defect Rate: Less than 0.1%
Lead Time: 2 weeks

Service Information for suspension Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect shock absorbers
  • Check bushings for wear
  • Lubricate suspension joints
  • Inspect sway bar links
  • Check alignment

Ensure all components are free of damage and wear.

60,000
48
  • Replace shock absorbers if needed
  • Inspect and replace bushings
  • Check control arm condition
  • Inspect springs for sagging
  • Perform full alignment

Use OEM parts for replacements to ensure compatibility.

100,000
84
  • Replace all suspension bushings
  • Inspect and replace sway bar links
  • Check strut mounts
  • Inspect and replace springs if necessary
  • Perform comprehensive alignment

Major service may require specialized tools and equipment.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the compatibility specifications for the suspension of a 2005-2009 Hyundai Tucson?

The suspension system for the 2005-2009 Hyundai Tucson is designed for both front and rear configurations, compatible with models equipped with 2.0L and 2.7L engines. The front suspension uses MacPherson struts, while the rear employs a multi-link setup. Ensure compatibility with your vehicle's trim level and engine type before purchasing replacement parts. Always verify part numbers with your dealer or supplier.

Q2

What maintenance is required for the suspension system?

Regular maintenance for the Tucson's suspension includes inspecting struts, shocks, and bushings every 12,000 miles or annually. Check for leaks, wear, or damage. Wheel alignment should be done every 15,000 miles or after significant suspension work. Lubricate suspension components as specified in the service manual. Replace worn parts promptly to avoid further damage and ensure optimal performance.

Q3

How do I replace the suspension components on a 2005-2009 Hyundai Tucson?

To replace suspension components, first, lift the vehicle and secure it on jack stands. Remove the wheels and disconnect the sway bar links. For the front suspension, detach the strut assembly and replace it with a new one. For the rear, remove the multi-link components and install replacements. Reassemble in reverse order, ensuring all bolts are torqued to factory specifications. Perform a wheel alignment after replacement.

Q4

What are common suspension issues and how can I troubleshoot them?

Common issues include noise, uneven tire wear, and poor handling. For noise, check for loose or worn components like bushings or sway bar links. Uneven tire wear often indicates alignment issues or worn shocks. Poor handling may result from damaged struts or springs. Inspect the suspension thoroughly and replace any faulty parts. If issues persist, consult a professional mechanic.

Q5

How can I optimize the performance of my Tucson's suspension?

To optimize suspension performance, use high-quality replacement parts that meet or exceed OEM standards. Regularly inspect and maintain components to prevent wear. Consider upgrading to performance shocks or struts for improved handling. Ensure proper wheel alignment and tire pressure. Avoid overloading the vehicle, as excess weight can strain the suspension system.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2005-2009 Hyundai Tucson Service Manual

Coming Soon

This manual provides detailed instructions for maintenance, repair, and troubleshooting of the Tucson, including the suspension system.

Technical Service Bulletin: Suspension Updates

Coming Soon

This bulletin outlines updates and fixes for known suspension issues in the 2005-2009 Hyundai Tucson.

Hyundai Tucson Suspension Parts Catalog

Coming Soon

A comprehensive guide listing all suspension parts and accessories for the 2005-2009 Hyundai Tucson, including part numbers and compatibility details.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

15+ Years
Experience
500+ Guides
Guides
50+ Makes
Vehicles
1000+ Solutions
Solutions

Diagnostic

Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.

Repair

Expert in both traditional mechanical repairs and modern vehicle systems.

Additional Expertise

Documentation

Created over 500 detailed repair guides and technical documents.

Training

Conducted technical training sessions and contributed to repair databases.

Certifications & Research

Certifications

  • ASE Master Technician Certification
  • Advanced Diagnostic Specialist
  • Hybrid/Electric Vehicle Systems
  • Performance Tuning Expert

Research & Community

Actively researches emerging technologies and contributes to automotive forums.

Legal Disclaimer

Important information about using this content

Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.

General Information
The information provided on this website is for general informational purposes only. While we strive to maintain accuracy in our content, all specifications, procedures, and technical information should be verified against your vehicle's official service manual or with the manufacturer directly.
Warranty & Liability

The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.

We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.

Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
  • Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
  • If you're unsure about any procedure, consult a qualified professional mechanic.
Intellectual Property
All content, including text, images, and specifications, is protected by copyright and other intellectual property laws. Any unauthorized use or reproduction is prohibited.

© 2025 Hyundai Specs. All rights reserved.