Hyundai Tucson 2016-2020 Exhaust Specifications
Hyundai Tucson 2016-2020

Hyundai Tucson 2016-2020 Exhaust Specifications

Detailed technical specifications for the exhaust system of the 2016-2020 Hyundai Tucson, covering components, dimensions, materials, and performance. Essential for maintenance, repairs, and upgrades.

Updated

Overview Specifications

This document provides detailed specifications and information about the exhaust system of the 2016-2020 Hyundai Tucson. It is designed to help users understand the components, performance, and maintenance of the exhaust system. The document is divided into sections for easy navigation, and includes a quick reference guide for key specifications. Use the search and navigation instructions to efficiently find the information you need.

How to Use

Use the search functionality to quickly locate specific terms or topics within the document. Enter keywords related to the exhaust system, such as 'catalytic converter' or 'muffler', and the search will highlight relevant sections.

Navigate through the document by scrolling through the sections or using the table of contents. Each section is clearly labeled and contains subsections with detailed information. Click on a section to expand it and view its contents.

Key Specifications

Exhaust Pipe Diameter

2.25 inches

Catalytic Converter Type

Three-way catalytic converter

Muffler Material

Stainless steel

Emission Standards

EPA Tier 3

Exhaust System Warranty

8 years/80,000 miles

Available Specifications

Exhaust System Components

This section outlines the main components of the Hyundai Tucson's exhaust system, including the muffler, catalytic converter, and exhaust pipes. Understanding these components is essential for maintenance and troubleshooting.

Muffler
  • Reduces noise produced by the exhaust gases
  • Constructed from stainless steel for durability
  • Located at the rear of the vehicle
  • Includes internal baffles to minimize sound
  • Designed to withstand high temperatures
Catalytic Converter
  • Reduces harmful emissions by converting pollutants
  • Contains a ceramic or metallic catalyst
  • Located between the engine and the muffler
  • Requires periodic inspection for efficiency
  • Compliant with EPA emission standards
Exhaust Pipes
  • Direct exhaust gases away from the engine
  • Made from corrosion-resistant materials
  • Includes flex pipes to accommodate engine movement
  • Designed to optimize exhaust flow
  • Regularly check for leaks or damage

Exhaust System Performance

This section covers the performance characteristics of the Hyundai Tucson's exhaust system, including emission control, noise levels, and fuel efficiency.

Emission Control
  • Meets stringent emission standards
  • Utilizes advanced catalytic converter technology
  • Reduces CO, NOx, and hydrocarbon emissions
  • Includes oxygen sensors for optimal performance
  • Regular maintenance ensures compliance
Noise Levels
  • Engineered to minimize cabin noise
  • Incorporates a high-quality muffler
  • Sound levels comply with industry standards
  • Reduces drone at highway speeds
  • Regular inspections prevent noise issues
Fuel Efficiency
  • Optimized exhaust flow improves engine efficiency
  • Reduces backpressure for better performance
  • Contributes to overall fuel economy
  • Regular maintenance ensures peak efficiency
  • Designed to complement engine tuning

Maintenance and Troubleshooting

This section provides guidance on maintaining and troubleshooting the exhaust system of the Hyundai Tucson, including common issues and repair tips.

Routine Maintenance
  • Inspect exhaust system for leaks or damage
  • Check catalytic converter for clogging
  • Replace worn-out gaskets and seals
  • Ensure all connections are secure
  • Regularly clean exhaust tips
Common Issues
  • Rust and corrosion on pipes
  • Muffler damage from road debris
  • Catalytic converter failure
  • Excessive noise due to leaks
  • Check engine light for emission problems
Repair Tips
  • Use OEM parts for replacements
  • Seek professional help for complex repairs
  • Ensure proper alignment of exhaust components
  • Use anti-seize compound on bolts
  • Regularly check for loose fittings

Component Specifications

Overview

Type
Single exhaust system
Configuration
Rear-mounted
Platform
Midsize SUV
Material
Stainless steel
Location
Underbody

Dimensions

Overall Length
72 inches (182.88 cm)
Pipe Diameter
2.25 inches (5.715 cm)
Muffler Length
24 inches (60.96 cm)
Tailpipe Diameter
3 inches (7.62 cm)
Catalytic Converter Length
14 inches (35.56 cm)
Exhaust Tip Length
6 inches (15.24 cm)
Clearance Height
8 inches (20.32 cm)

Materials

Exhaust Pipe
Stainless steel
Muffler
Aluminized steel
Catalytic Converter
Ceramic substrate with stainless steel casing
Exhaust Tip
Chrome-plated steel

Features

Performance
  • Optimized backpressure
  • Reduced exhaust gas temperature
  • Enhanced engine efficiency
Durability
  • Corrosion-resistant materials
  • Heat-resistant coatings
  • Impact-resistant design
Noise Reduction
  • Multi-chamber muffler
  • Sound-dampening insulation
  • Precision-engineered baffles
Emissions Control
  • High-efficiency catalytic converter
  • Oxygen sensor integration
  • Compliant with emission standards
Aesthetics
  • Chrome exhaust tip
  • Sleek design
  • Customizable tip options

Safety Features

Heat Management
  • Heat shields
  • Thermal insulation
  • Cooling fins
Structural integrity
  • Reinforced hangers
  • Impact-resistant components
  • Rust-proof bolts
Emissions Safety
  • Low-emission design
  • Leak-proof seals
  • Oxygen sensor monitoring

Comfort Features

Noise Level
Reduced cabin noise
Vibration Dampening
Minimized exhaust vibrations
Heat Containment
Prevents heat transfer to cabin
Smooth Operation
Consistent exhaust flow

Accessories

Upgrades
  • Performance exhaust tips
  • High-flow catalytic converter
  • Custom mufflers
Maintenance
  • Exhaust sealant
  • Heat-resistant tape
  • Mounting hardware
Protection
  • Exhaust wrap
  • Underbody shields
  • Rust inhibitors

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect for leaks
  • Check hangers and mounts
  • Clean exhaust tip
  • Inspect catalytic converter
  • Check oxygen sensors
Maintenance Notes
Regular inspection prevents corrosion and ensures optimal performance.

Warranty

Basic Warranty
Miles: 60,000
Years: 5
Coverage: Material and workmanship defects
Terms: Excludes normal wear and tear
Emissions Warranty
Miles: 80,000
Years: 8
Coverage: Catalytic converter and oxygen sensors
Terms: Compliance with federal emissions standards
Rust Warranty
Miles: 100,000
Years: 7
Coverage: Perforation due to rust
Terms: Excludes surface rust
Extended Warranty
Miles: 120,000
Years: 10
Coverage: Full exhaust system
Terms: Additional purchase required

Production Details

Manufacturer
Hyundai Motor Company
Manufacturing Process
  • Laser cutting
  • Robotic welding
  • Precision bending
  • Quality inspection
Quality Control
Testing: Pressure testing, Leak testing, Durability testing
Standards: ISO 9001, ISO 14001, OEM specifications
Sustainability Practices
  • Recycled materials
  • Energy-efficient manufacturing
  • Low-emission production
Production Metrics
Units Per Day: 500
Defect Rate: 0.1%
Production Time: 4 hours

Service Information for exhaust Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect for leaks
  • Check hangers and mounts
  • Clean exhaust tip
  • Inspect catalytic converter
  • Check oxygen sensors

Regular inspection prevents corrosion and ensures optimal performance.

60,000
48
  • Replace gaskets
  • Check for rust
  • Inspect muffler
  • Test exhaust backpressure
  • Clean catalytic converter

Use OEM parts for replacements to maintain warranty.

100,000
84
  • Replace catalytic converter
  • Inspect entire exhaust system
  • Check for heat damage
  • Replace oxygen sensors
  • Perform full emissions test

Major service may require professional tools and equipment.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the technical specifications for the exhaust system of the 2016-2020 Hyundai Tucson?

The exhaust system for the 2016-2020 Hyundai Tucson is designed to reduce emissions and improve engine performance. It includes a catalytic converter, muffler, and tailpipe. The system is compatible with both gasoline and diesel engine models. The catalytic converter is a key component that reduces harmful emissions, while the muffler minimizes noise. The tailpipe directs exhaust gases away from the vehicle. Always ensure compatibility with your specific model and engine type before purchasing or replacing parts.

Q2

What maintenance is required for the exhaust system of the Hyundai Tucson?

Regular maintenance of the exhaust system is essential to ensure optimal performance and longevity. Inspect the system for rust, leaks, or damage every 10,000 miles. Check the catalytic converter for blockages and the muffler for holes or cracks. Replace worn-out gaskets and hangers as needed. Avoid driving through deep water to prevent damage. Schedule professional inspections annually or as recommended by your vehicle's manual to maintain the system's integrity and efficiency.

Q3

How do I install or replace the exhaust system on a 2016-2020 Hyundai Tucson?

To install or replace the exhaust system on a 2016-2020 Hyundai Tucson, start by lifting the vehicle securely using a jack and stands. Remove the old exhaust components, starting from the tailpipe and working towards the catalytic converter. Clean the mounting area to ensure a proper fit. Install the new components in reverse order, using new gaskets and hangers. Tighten all bolts securely but avoid over-tightening. Lower the vehicle and start the engine to check for leaks or unusual noises. Always refer to the service manual for detailed instructions.

Q4

What should I do if my Hyundai Tucson's exhaust system is making unusual noises?

If your Hyundai Tucson's exhaust system is making unusual noises, it could indicate a problem. Rattling noises may suggest loose components or broken hangers. Hissing or popping sounds could indicate a leak. A loud roar often points to a damaged muffler. Inspect the system visually for obvious issues. Tighten loose bolts or replace damaged parts as needed. If the problem persists, consult a professional mechanic for a thorough diagnosis and repair to prevent further damage or safety hazards.

Q5

How can I optimize the performance of my Hyundai Tucson's exhaust system?

To optimize the performance of your Hyundai Tucson's exhaust system, ensure all components are in good condition and properly installed. Use high-quality parts that match your vehicle's specifications. Consider upgrading to a performance muffler or catalytic converter for improved efficiency. Regularly clean the system to prevent buildup of debris. Properly maintain the engine to reduce strain on the exhaust system. Avoid aggressive driving, which can increase wear and tear. Follow the manufacturer's maintenance schedule for best results.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2016-2020 Hyundai Tucson Exhaust System Service Manual

Coming Soon

Detailed instructions for maintaining, diagnosing, and repairing the exhaust system of the 2016-2020 Hyundai Tucson. Includes diagrams, part numbers, and troubleshooting tips.

Hyundai Technical Service Bulletin for Exhaust System Updates

Coming Soon

Latest updates and fixes for the exhaust system of the 2016-2020 Hyundai Tucson. Includes recall information and recommended repairs.

Hyundai Tucson Exhaust System Parts Catalog

Coming Soon

Comprehensive catalog of exhaust system parts for the 2016-2020 Hyundai Tucson. Includes OEM and aftermarket options with detailed descriptions and compatibility information.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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