Hyundai Veloster 2019-present Exhaust Specifications
Hyundai Veloster 2019-present

Hyundai Veloster 2019-present Exhaust Specifications

Explore the detailed exhaust system specifications for the 2019-Present Hyundai Veloster. Learn about pipe diameters, muffler configurations, catalytic converters, and emission standards to enhance performance and maintenance.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the exhaust system of the 2019-Present Hyundai Veloster. It is designed to assist users in understanding the components, performance, and maintenance of the exhaust system. Use the search and navigation instructions to quickly find relevant information. The document is divided into sections covering design, performance, materials, and maintenance.

How to Use

Use the search bar to enter keywords related to the exhaust system, such as 'muffler' or 'catalytic converter'. Results will highlight relevant sections and subsections.

Scroll through the document or use the table of contents to jump to specific sections. Each section is organized into subsections with detailed technical points.

Key Specifications

Exhaust Type

Dual exhaust

Material

Stainless steel

Catalytic Converter

High-flow

Sound Output

Sport-tuned

Warranty

5 years/60,000 miles

Available Specifications

Exhaust System Design

This section covers the design and layout of the Hyundai Veloster's exhaust system, including the placement of key components and their integration with the vehicle's overall structure.

Component Layout
  • Dual exhaust system with split tailpipes
  • Stainless steel construction for durability
  • Integrated catalytic converter for emissions control
  • Muffler designed for noise reduction
  • Flexible exhaust hangers for vibration dampening
  • Heat shields to protect surrounding components
Aesthetic Features
  • Chrome-plated exhaust tips for a sporty look
  • Symmetrical design for visual balance
  • Customizable aftermarket options available
  • Lightweight materials for improved performance

Performance Specifications

This section details the performance characteristics of the exhaust system, including airflow, backpressure, and sound output.

Airflow and Backpressure
  • Optimized for 2.0L and 1.6L turbocharged engines
  • Low backpressure design for improved horsepower
  • Balanced airflow for efficient combustion
  • High-flow catalytic converter for reduced restriction
Sound Output
  • Sport-tuned exhaust note for aggressive sound
  • Quiet mode for reduced noise during cruising
  • Resonator for eliminating drone
  • Aftermarket options for customizable sound profiles

Materials and Durability

This section focuses on the materials used in the exhaust system and their durability under various driving conditions.

Material Composition
  • Stainless steel for corrosion resistance
  • Aluminized steel for heat resistance
  • Reinforced welds for long-term durability
  • High-temperature coatings for added protection
Durability Testing
  • Tested for extreme temperatures (-40°F to 1200°F)
  • Resistant to road salt and moisture
  • Vibration testing for component longevity
  • Warranty coverage for manufacturing defects

Maintenance and Care

This section provides guidance on maintaining the exhaust system to ensure optimal performance and longevity.

Routine Maintenance
  • Inspect for rust and corrosion every 6 months
  • Check for exhaust leaks during oil changes
  • Clean chrome tips with non-abrasive cleaners
  • Tighten exhaust hangers as needed
Troubleshooting
  • Address rattling noises by inspecting hangers
  • Replace damaged heat shields promptly
  • Diagnose check engine lights related to emissions
  • Consult a professional for catalytic converter issues

Component Specifications

Overview

Type
Dual exhaust system
Configuration
Split rear exit
Platform
Midsize hatchback
Material
Stainless steel
Location
Underbody, rear

Dimensions

Pipe Diameter
2.5 inches (63.5 mm)
Muffler Length
24 inches (609.6 mm)
Muffler Width
8 inches (203.2 mm)
Muffler Height
6 inches (152.4 mm)
Tailpipe Length
12 inches (304.8 mm)
Tailpipe Diameter
3 inches (76.2 mm)
Overall System Length
72 inches (1828.8 mm)

Materials

Pipes
409 stainless steel
Muffler
Aluminized steel with stainless steel internals
Tailpipes
Polished stainless steel
Hangers
Rubber with steel reinforcements

Features

Performance
  • Optimized backpressure for turbocharged engines
  • Enhanced exhaust flow
  • Reduced turbo lag
Design
  • Dual chrome-plated tailpipes
  • Aerodynamic muffler shape
  • Integrated heat shields
Durability
  • Corrosion-resistant materials
  • Heat-resistant coatings
  • Vibration-dampening hangers
Sound
  • Tuned exhaust note
  • Reduced cabin drone
  • Sporty sound profile
Emissions
  • Integrated catalytic converter
  • Oxygen sensor compatibility
  • Compliant with EPA standards

Safety Features

Heat Management
  • Heat shields near fuel lines
  • Thermal insulation on critical components
Structural integrity
  • Reinforced hangers
  • Crush-resistant muffler design
Emissions Control
  • Catalytic converter
  • Oxygen sensor integration

Comfort Features

Noise Reduction
  • Acoustic dampening in muffler
  • Resonator for sound tuning
Vibration Control
  • Rubber hangers
  • Flexible pipe joints
Heat Management
  • Insulated underbody panels
  • Heat shields near passenger cabin

Accessories

Performance Upgrades
  • High-flow catalytic converter
  • Aftermarket exhaust tips
  • Performance mufflers
Maintenance Tools
  • Exhaust hanger removal tool
  • Oxygen sensor socket
  • Exhaust sealant
Cosmetic Upgrades
  • Chrome tailpipe covers
  • Carbon fiber exhaust tips
  • Custom heat shields

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect for leaks
  • Check hanger integrity
  • Clean tailpipes
  • Inspect catalytic converter
  • Test oxygen sensors
Maintenance Notes
Avoid harsh chemicals on polished surfaces. Use OEM parts for replacements.

Warranty

Basic Warranty
Miles: 60,000
Years: 5
Coverage: Defects in materials and workmanship
Emissions Warranty
Miles: 80,000
Years: 8
Coverage: Catalytic converter and oxygen sensors
Corrosion Warranty
Miles: 100,000
Years: 7
Coverage: Perforation due to rust
Warranty Terms
Warranty void if aftermarket modifications are made.

Production Details

Manufacturer
Hyundai Motor Company
Manufacturing Process
  • Laser-cut pipes
  • Robotic welding
  • Pressure testing
Quality Control
inspection: 100% visual and pressure testing
Testing: Thermal and vibration stress tests
Sustainability Practices
  • Recycled stainless steel
  • Low-emission manufacturing
  • Waste reduction initiatives
Production Metrics
Annual Production: 50,000 units
Defect Rate: 0.1%

Service Information for exhaust Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect exhaust system for leaks
  • Check hanger integrity
  • Clean tailpipes
  • Inspect catalytic converter
  • Test oxygen sensors

Ensure all connections are tight and free of corrosion.

60,000
48
  • Replace oxygen sensors if needed
  • Inspect and clean catalytic converter
  • Check for exhaust system alignment
  • Test exhaust backpressure

Use OEM parts for replacements to maintain warranty.

100,000
84
  • Inspect and replace hangers if worn
  • Check for internal muffler damage
  • Replace catalytic converter if necessary
  • Perform full exhaust system pressure test

Major service may require specialized tools and equipment.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the compatibility specifications for the 2019-Present Hyundai Veloster exhaust system?

The 2019-Present Hyundai Veloster exhaust system is compatible with 1.6L Gamma and 2.0L Nu engine variants. It features a dual-outlet design for the Turbo model and a single outlet for the base model. The system is designed to fit factory mounting points and includes catalytic converters, mufflers, and resonators. Ensure compatibility with your specific trim level and engine type before purchase.

Q2

What maintenance is required for the Hyundai Veloster exhaust system?

Regular maintenance includes inspecting for rust, cracks, or leaks every 10,000 miles. Clean the exhaust tips to prevent buildup and check hangers and clamps for wear. Replace gaskets and seals as needed. For turbo models, monitor the exhaust backpressure to ensure optimal performance. Follow the manufacturer’s recommended service intervals for catalytic converter and oxygen sensor checks.

Q3

How do I install or replace the exhaust system on a Hyundai Veloster?

To install or replace the exhaust system, first, lift the vehicle securely. Remove the old exhaust by loosening clamps and hangers. Align the new exhaust system with factory mounting points, ensuring proper fitment. Secure with new clamps and hangers, and tighten bolts to the specified torque. Check for leaks and ensure all components are properly aligned before lowering the vehicle.

Q4

What are common troubleshooting steps for exhaust system issues?

Common issues include rattling, excessive noise, or reduced performance. Check for loose clamps, damaged hangers, or leaks at joints. Inspect the catalytic converter for blockages and the oxygen sensors for proper function. If the exhaust smells unusual, it may indicate a fuel mixture issue or a failing catalytic converter. Address these issues promptly to avoid further damage.

Q5

How can I optimize the performance of my Hyundai Veloster exhaust system?

To optimize performance, consider upgrading to a high-flow catalytic converter or a performance muffler. Ensure the exhaust system is free of leaks and properly aligned. For turbo models, a cat-back exhaust system can improve airflow and boost performance. Regularly inspect and maintain components to ensure peak efficiency and longevity.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Hyundai Veloster Exhaust System Service Manual

Coming Soon

Detailed guide covering installation, maintenance, and troubleshooting for the 2019-Present Hyundai Veloster exhaust system.

Technical Service Bulletin: Exhaust System Updates

Coming Soon

Latest updates and fixes for the Hyundai Veloster exhaust system, including part revisions and installation tips.

Hyundai Veloster Exhaust Parts Catalog

Coming Soon

Comprehensive catalog of OEM and aftermarket exhaust components for the 2019-Present Hyundai Veloster.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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