Hyundai XG350 2002-2005 3.5L Engine Engine Specifications
Hyundai XG350 2002-2005

Hyundai XG350 2002-2005 3.5L Engine Specifications

Explore the detailed 3.5L engine specifications for the 2002-2005 Hyundai XG350. Learn about horsepower, torque, fuel system, and more. Perfect for maintenance, repairs, and upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the 3.5L engine used in the 2002-2005 Hyundai XG350. It is designed to assist users in understanding the engine's features, performance, and maintenance requirements. The content is organized into sections for easy navigation, with subsections breaking down specific aspects of the engine. Use the search and navigation instructions to quickly find the information you need.

How to Use

Use the search functionality to locate specific terms or topics within the document. Enter keywords related to the engine's specifications, performance, or maintenance for quick results.

Navigate through the document by scrolling through the sections or using the table of contents. Each section is labeled with a title and description, making it easy to find relevant information.

Key Specifications

Displacement

3.5L (3497 cc)

Horsepower

194 hp @ 5500 rpm

Torque

216 lb-ft @ 3500 rpm

Compression Ratio

10.0:1

Fuel Type

Regular unleaded

Available Specifications

Engine Specifications

This section covers the key technical specifications of the 3.5L engine, including its displacement, configuration, and performance metrics. It provides a comprehensive overview of the engine's design and capabilities.

General Specifications
  • Displacement: 3.5 liters (3497 cc)
  • Configuration: V6
  • Cylinder arrangement: 60-degree V-angle
  • Valvetrain: DOHC (Dual Overhead Camshaft)
  • Number of valves: 24
  • Bore x Stroke: 93.0 mm x 85.8 mm
Performance Metrics
  • Horsepower: 194 hp @ 5500 rpm
  • Torque: 216 lb-ft @ 3500 rpm
  • Compression ratio: 10.0:1
  • Fuel system: Multi-port fuel injection
  • Fuel type: Regular unleaded
  • Redline: 6500 rpm

Engine Design and Features

This section delves into the design elements and features of the 3.5L engine, highlighting its advanced engineering and technologies that contribute to its performance and efficiency.

Design Features
  • Aluminum engine block and cylinder heads
  • Hydraulic lash adjusters for quiet operation
  • Variable Intake System (VIS) for improved airflow
  • Timing belt with automatic tensioner
  • Balancer shafts for reduced vibration
  • Integrated oil cooler for enhanced lubrication
Advanced Technologies
  • Electronic Throttle Control (ETC)
  • Knock sensor for optimized ignition timing
  • Sequential fuel injection for precise fuel delivery
  • Exhaust Gas Recirculation (EGR) system for emissions control
  • Onboard diagnostics (OBD-II) for engine monitoring

Maintenance and Service

This section provides essential information on maintaining and servicing the 3.5L engine, including recommended intervals, fluid capacities, and common maintenance tasks.

Maintenance Schedule
  • Oil change interval: Every 3,000-5,000 miles
  • Spark plug replacement: Every 30,000 miles
  • Timing belt replacement: Every 60,000-90,000 miles
  • Air filter replacement: Every 15,000-30,000 miles
  • Coolant flush: Every 30,000 miles
  • Fuel filter replacement: Every 30,000 miles
Fluid Capacities
  • Engine oil capacity: 5.0 quarts (with filter)
  • Coolant capacity: 8.5 quarts
  • Transmission fluid capacity: 7.4 quarts
  • Power steering fluid capacity: 1.1 quarts
  • Brake fluid capacity: 0.6 quarts

Engine Specifications

Overview

Type
V6
Configuration
60-degree V
Displacement
3.5 liters (3497 cc)
Aspiration
Naturally aspirated
Fuel System
Multi-port fuel injection
Location
Front, longitudinal

Dimensions

Length
24.5 inches (622 mm)
Width
28.3 inches (719 mm)
Height
27.6 inches (701 mm)
Weight
375 lbs (170 kg)
Bore
3.66 inches (93 mm)
Stroke
3.39 inches (86 mm)
Compression Ratio
10.4:1
Oil Capacity
5.5 quarts (5.2 liters)

Materials

Block
Aluminum alloy
Cylinder Head
Aluminum alloy
Pistons
Forged aluminum
Crankshaft
Forged steel
Valves
Stainless steel

Features

Performance
  • 210-200 horsepower (varies by model year)
  • 225-230 lb-ft torque (varies by model year)
  • Dual overhead camshafts (DOHC)
  • Variable Valve Timing (VVT)
Efficiency
  • Electronic throttle control
  • Optimized combustion chamber design
  • Low-friction piston rings
Cooling
  • High-capacity radiator
  • Electric cooling fan
  • Thermostatically controlled coolant flow
Ignition
  • Distributorless ignition system
  • Platinum-tipped spark plugs
  • Coil-on-plug design
Emissions
  • EGR (Exhaust Gas Recirculation) system
  • Catalytic converter
  • OBD-II compliant

Safety Features

Engine Protection
  • Low oil pressure warning system
  • Overheat protection
Emissions Control
  • EVAP system
  • Oxygen sensors
Fail Safes
  • Limp-home mode
  • Engine knock sensor

Comfort Features

Noise Reduction
  • Acoustic engine cover
  • Hydraulic engine mounts
Vibration Control
  • Balanced crankshaft
  • Dual-mass flywheel
Climate Control
  • Auxiliary heater core
  • Integrated AC compressor

Accessories

Engine Bay
  • Air intake resonator
  • Power steering pump
  • Alternator
Cooling System
  • Radiator fan shroud
  • Coolant overflow tank
  • Thermostat housing
Ignition System
  • Ignition coils
  • Spark plug wires
  • Crankshaft position sensor

Maintenance

Service interval
Every 7,500 miles or 6 months
Service Items
  • Oil and filter change
  • Air filter inspection
  • Spark plug replacement
  • Timing belt inspection
  • Coolant flush
  • Fuel system cleaning
Maintenance Notes
Use synthetic 5W-30 oil for optimal performance. Timing belt replacement recommended every 60,000 miles.

Warranty

Basic
Miles: 60,000
Years: 5
Coverage: Bumper-to-bumper
Powertrain
Miles: 100,000
Years: 10
Coverage: Engine and transmission
Emissions
Miles: 80,000
Years: 8
Coverage: Catalytic converter and sensors
Corrosion
Miles: Unlimited
Years: 7
Coverage: Perforation only

Production Details

Manufacturer
Hyundai Motor Company
Manufacturing Process
  • Casting for engine block and heads
  • CNC machining for precision components
  • Robotic assembly
Quality Control
Testing: Dyno testing, Leak testing, Cold start testing
Standards: ISO 9001 certified, Hyundai's Global Quality Management System
Sustainability Practices
  • Recycled aluminum usage
  • Low-emission manufacturing
  • Waste reduction initiatives
Production Metrics
Annual Output: Approx. 150,000 units
Defect Rate: Less than 0.1%

Service Information for 3.5l engine Service

Maintenance and service requirements specific to this component

7,500
6
  • Oil and filter change
  • Inspect air filter
  • Check spark plugs
  • Inspect timing belt
  • Top off fluids
  • Check for leaks

Use only Hyundai-approved synthetic oil.

30,000
24
  • Replace air filter
  • Inspect fuel system
  • Check ignition system
  • Inspect cooling system
  • Test emissions system

Ensure all sensors are functioning properly.

60,000
48
  • Replace timing belt
  • Replace spark plugs
  • Flush coolant system
  • Inspect engine mounts
  • Check valve clearance

Timing belt replacement is critical to prevent engine damage.

Common Questions

Find answers to common questions about torque specifications

Q1

What are the technical specifications of the 3.5L engine in the 2002-2005 Hyundai XG350?

The 3.5L V6 engine in the 2002-2005 Hyundai XG350 produces 194-200 horsepower and 216-220 lb-ft of torque. It features a DOHC design with 24 valves, a 10.0:1 compression ratio, and multi-port fuel injection. The engine is compatible with regular unleaded gasoline and requires a 5W-20 or 5W-30 oil grade. It is paired with a 5-speed automatic transmission and is designed for front-wheel-drive vehicles.

Q2

What are the maintenance requirements for the 3.5L engine in the Hyundai XG350?

Regular maintenance for the 3.5L engine includes oil changes every 3,000-5,000 miles, air filter replacement every 15,000-30,000 miles, and spark plug replacement every 60,000-100,000 miles. The timing belt should be inspected every 60,000 miles and replaced if necessary. Coolant flushes are recommended every 30,000 miles, and the fuel system should be cleaned periodically to maintain optimal performance.

Q3

How do I install or replace the 3.5L engine in a Hyundai XG350?

Replacing the 3.5L engine requires removing the hood, disconnecting the battery, draining fluids, and detaching the transmission, exhaust, and wiring harness. Use an engine hoist to lift the old engine out and lower the new one into place. Reconnect all components, refill fluids, and test the engine. Professional installation is recommended due to the complexity and tools required.

Q4

What are common troubleshooting steps for the 3.5L engine in the Hyundai XG350?

Common issues include rough idling, reduced power, and check engine lights. Start by scanning for error codes using an OBD-II scanner. Check for vacuum leaks, inspect spark plugs and ignition coils, and ensure the fuel system is functioning properly. If the engine overheats, inspect the cooling system for leaks or blockages. Regular diagnostics can prevent major issues.

Q5

How can I optimize the performance of the 3.5L engine in my Hyundai XG350?

To optimize performance, use high-quality synthetic oil and premium fuel. Regularly clean the throttle body and replace air filters. Consider upgrading the exhaust system and air intake for better airflow. Ensure the engine is properly tuned and maintain proper tire pressure for improved efficiency. Avoid aggressive driving to reduce wear and tear.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Hyundai XG350 Service Manual

Coming Soon

Comprehensive guide covering maintenance, repairs, and technical specifications for the 2002-2005 Hyundai XG350.

Technical Service Bulletin for 3.5L Engine

Coming Soon

Details common issues, updates, and fixes for the 3.5L engine in the Hyundai XG350.

Hyundai XG350 Parts Catalog

Coming Soon

Complete catalog of OEM and aftermarket parts for the 2002-2005 Hyundai XG350.

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Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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About the Author

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Alan Montanye - Automotive Technical Specialist
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Alan Montanye

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