Hyundai XG350 2002-2005 A5F Transmission Specifications
This document provides detailed technical specifications for the A5F automatic transmission used in the 2002-2005 Hyundai XG350. It includes information on gear ratios, torque capacity, fluid type, and maintenance intervals, offering valuable insights for owners, mechanics, and enthusiasts. The purpose of these specifications is to assist in understanding the transmission's performance, ensuring proper maintenance, and facilitating repairs or upgrades. Whether you're diagnosing issues, planning a rebuild, or exploring compatibility for modifications, this resource serves as a comprehensive guide to the A5F transmission's design and operation.
Overview Specifications
This document provides detailed specifications and technical information about the A5F transmission used in the 2002-2005 Hyundai XG350. It is designed to assist mechanics, enthusiasts, and owners in understanding the transmission's features, maintenance requirements, and performance characteristics. Use this guide to locate specific details, troubleshoot issues, or enhance your knowledge of the A5F transmission.
How to Use
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Key Specifications
Gear Count
5
Fluid Capacity
7.4 quarts
Torque Capacity
250 lb-ft
Weight
150 lbs
Service Interval
60,000 miles
Available Specifications
Transmission Design
This section covers the design and engineering features of the A5F transmission, including its construction, components, and layout. Learn about the transmission's architecture and how it integrates with the Hyundai XG350's drivetrain.
Transmission Design
This section covers the design and engineering features of the A5F transmission, including its construction, components, and layout. Learn about the transmission's architecture and how it integrates with the Hyundai XG350's drivetrain.
Construction and Materials
- Aluminum alloy casing for lightweight durability
- Five-speed automatic gearbox design
- Sealed unit for reduced maintenance
- Integrated torque converter for smooth power delivery
Internal Components
- Planetary gear sets for efficient power transfer
- Hydraulic control system for precise gear shifts
- Multiple friction plates for enhanced durability
- Integrated solenoid valves for electronic control
Performance Specifications
This section outlines the performance metrics of the A5F transmission, including gear ratios, torque capacity, and efficiency. Understand how the transmission enhances the driving experience of the Hyundai XG350.
Performance Specifications
This section outlines the performance metrics of the A5F transmission, including gear ratios, torque capacity, and efficiency. Understand how the transmission enhances the driving experience of the Hyundai XG350.
Gear Ratios
- First gear: 2.84:1
- Second gear: 1.54:1
- Third gear: 1.00:1
- Fourth gear: 0.69:1
- Fifth gear: 0.58:1
- Reverse gear: 2.31:1
Torque and Power Handling
- Maximum torque capacity: 250 lb-ft
- Designed for 3.5L V6 engine compatibility
- Efficient power transfer with minimal loss
- Optimized for smooth acceleration and fuel efficiency
Maintenance and Service
This section provides guidelines for maintaining and servicing the A5F transmission. Learn about recommended fluid types, service intervals, and common troubleshooting tips.
Maintenance and Service
This section provides guidelines for maintaining and servicing the A5F transmission. Learn about recommended fluid types, service intervals, and common troubleshooting tips.
Fluid Requirements
- Recommended fluid: Hyundai Genuine ATF SP-III
- Fluid capacity: 7.4 quarts (with torque converter)
- Regular fluid checks every 30,000 miles
- Fluid replacement interval: 60,000 miles
Common Issues and Solutions
- Delayed shifting: Check fluid level and solenoid function
- Transmission slipping: Inspect friction plates and fluid condition
- Unusual noises: Verify torque converter and gear alignment
- Check engine light: Diagnose with OBD-II scanner for transmission codes
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Transmission Specifications
Overview
- Type
- 5-speed automatic
- Configuration
- Front-wheel drive
- Platform
- Hyundai XG350
- Material
- Aluminum alloy casing
- Location
- Front engine, longitudinal
Dimensions
- Length
- 28.5 inches (724 mm)
- Width
- 18.3 inches (465 mm)
- Height
- 14.2 inches (361 mm)
- Weight
- 165 lbs (75 kg)
- input Shaft Length
- 6.7 inches (170 mm)
- Output Shaft Length
- 8.5 inches (216 mm)
- Fluid Capacity
- 7.4 quarts (7 liters)
Materials
- Casing
- Aluminum alloy
- Gears
- Hardened steel
- Clutch Packs
- Composite friction material
- Seals
- Nitrile rubber
Features
- Shifting
-
- Smooth shift logic
- Adaptive shift control
- Manual shift mode
- Cooling
-
- Integrated transmission cooler
- Fluid temperature sensor
- External cooler compatibility
- Durability
-
- High-strength gears
- Reinforced casing
- Long-life fluid
- Performance
-
- Optimized gear ratios
- Quick shift response
- Low friction design
Safety Features
- Protection
-
- Overheat protection
- Overload protection
- Fluid level sensor
- Monitoring
-
- Shift solenoid diagnostics
- Pressure sensor monitoring
- Error code storage
Comfort Features
- Noise Reduction
-
- Precision gear meshing
- Vibration dampening
- Quiet operation
- Smoothness
-
- Adaptive shift control
- Low friction design
- Balanced components
Accessories
- Kits
-
- Transmission service kit
- Filter and gasket kit
- Seal replacement kit
- Tools
-
- Transmission jack adapter
- Fluid pump
- Torque wrench
- Fluids
-
- Hyundai ATF
- Synthetic ATF
- Multi-vehicle ATF
Maintenance
- Service interval
- 30,000 miles or 24 months
- Service Items
-
- Fluid and filter change
- Seal inspection
- Shift solenoid check
- Pan gasket replacement
- Fluid level check
- Maintenance Notes
- Use only recommended ATF for optimal performance.
Warranty
- Basic
- Miles: 60,000Years: 5Coverage: Parts and labor
- Powertrain
- Miles: 100,000Years: 10Coverage: Transmission components
- Corrosion
- Miles: unlimitedYears: 7Coverage: Casing and seals
- Roadside Assistance
- Miles: unlimitedYears: 5Coverage: Towing and labor
Production Details
- Manufacturer
- Hyundai Motor Company
- Manufacturing Process
-
- Precision CNC machining
- Automated assembly
- Quality control testing
- Quality Control
- inspection: 100% component testingTesting: Durability and performance validationCertification: ISO 9001
- Sustainability Practices
-
- Recycled aluminum usage
- Eco-friendly fluid options
- Waste reduction initiatives
- Production Metrics
- Units Per Day: 150Defect Rate: 0.5%Energy Efficiency: 90%
Service Information for a5f transmission Service
Maintenance and service requirements specific to this component
- Fluid and filter change
- Seal inspection
- Shift solenoid check
- Pan gasket replacement
- Fluid level check
Use only recommended ATF for optimal performance.
- Transmission fluid flush
- Valve body inspection
- Torque converter check
- External cooler inspection
- Shift linkage adjustment
Inspect for any signs of wear or leaks.
- Complete transmission overhaul
- Clutch pack replacement
- Seal and gasket replacement
- Shift solenoid replacement
- Performance testing
Requires specialized tools and expertise.
Common Questions
Find answers to common questions about torque specifications
Q1 Is the A5F transmission compatible with other Hyundai models?
Is the A5F transmission compatible with other Hyundai models?
The A5F transmission was specifically designed for the 2002-2005 Hyundai XG350 and is not directly compatible with other Hyundai models. It is a 5-speed automatic transmission with unique gear ratios and electronic controls tailored for the XG350's 3.5L V6 engine. Compatibility with other models would require significant modifications, making it impractical. Always verify with a Hyundai specialist before attempting cross-model installations.
Q2 What are the maintenance requirements for the A5F transmission?
What are the maintenance requirements for the A5F transmission?
The A5F transmission requires regular maintenance to ensure optimal performance. Hyundai recommends changing the transmission fluid every 60,000 miles or as specified in the owner’s manual. Use only Hyundai-approved ATF SP-III fluid. Additionally, inspect the transmission for leaks, check the fluid level, and ensure the transmission control module is functioning properly. Regular maintenance can prevent premature wear and costly repairs.
Q3 How do I replace the A5F transmission in my Hyundai XG350?
How do I replace the A5F transmission in my Hyundai XG350?
Replacing the A5F transmission involves several steps. First, disconnect the battery and remove the transmission pan to drain the fluid. Unbolt the transmission from the engine and support it with a jack. Detach the driveshaft, shift linkage, and electrical connections. Carefully lower the old transmission and install the new one, ensuring proper alignment. Reconnect all components, refill with ATF SP-III fluid, and test for leaks and proper operation. Professional assistance is recommended for this complex procedure.
Q4 What should I do if my A5F transmission is slipping or shifting hard?
What should I do if my A5F transmission is slipping or shifting hard?
If your A5F transmission is slipping or shifting hard, start by checking the transmission fluid level and condition. Low or contaminated fluid can cause these issues. Inspect for leaks and ensure the transmission control module is functioning. If the problem persists, it may indicate internal wear or damage, such as worn clutch plates or solenoid issues. A professional diagnostic scan and repair are recommended to identify and resolve the underlying cause.
Q5 How can I optimize the performance of my A5F transmission?
How can I optimize the performance of my A5F transmission?
To optimize the A5F transmission’s performance, maintain proper fluid levels using Hyundai-approved ATF SP-III. Regularly inspect for leaks and ensure the transmission control module is updated. Avoid aggressive driving and excessive towing to reduce wear. Consider installing an aftermarket transmission cooler for heavy-duty use. Periodic diagnostics and professional servicing can also enhance longevity and efficiency, ensuring smooth operation and better fuel economy.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Hyundai XG350 Service Manual
Coming SoonThe official service manual for the 2002-2005 Hyundai XG350, covering all technical specifications, maintenance procedures, and repair instructions.
A5F Transmission Technical Bulletin
Coming SoonA technical service bulletin addressing common issues, updates, and solutions for the A5F transmission in the Hyundai XG350.
Hyundai XG350 Parts Catalog
Coming SoonA detailed catalog of OEM parts and accessories for the 2002-2005 Hyundai XG350, including transmission components and related hardware.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
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