Hyundai XG350 2002-2005 A5F Transmission Transmission Torque Specifications & Bolt Torque Values
Hyundai XG350 2002-2005

Hyundai XG350 2002-2005 A5F Transmission Torque Specifications

Detailed torque specifications for the A5F transmission bolts on the 2002-2005 Hyundai XG350. Includes bolt sizes, torque values, and tightening sequences.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide
ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

Search Specifications

Search by component name, bolt size, or description

Torque Calculator

Convert between different torque units

Transmission mounting

This subsystem includes the bolts that secure the transmission to the engine block or transmission crossmember, ensuring proper alignment and preventing movement or vibration that could affect transmission performance.

1

Transmission Mounting Bolts

M12 x 1.5
Torque Value
43.5 ft-lbs (59 N·m)
Important Notes
Torque value is an average of the recommended range (40-47 ft-lbs).

Transmission oil pan

This subsystem includes the bolts that hold the oil pan in place, which contains the transmission fluid that lubricates and cools the transmission components.

1

Transmission Oil Pan Bolts

M8 x 1.25
Torque Value
9 ft-lbs (12.2 N·m)
Important Notes
Torque value is an average of the recommended range (8-10 ft-lbs).

Transmission fluid system

This subsystem includes the plugs and bolts that allow for the draining and filling of transmission fluid, and ensure a secure seal to prevent leaks.

1

Transmission Drain and Fill Plugs

M14 x 1.5
Torque Value
32.5 ft-lbs (44 N·m)
Important Notes
Torque value is an average of the recommended range (29-36 ft-lbs).
2

Transmission Fluid Drain/Fill Plug

M14 x 1.5
Torque Value
32.5 ft-lbs (44 N·m)
Important Notes
Torque value is an average of the recommended range (29-36 ft-lbs).

Transmission pan gasket

This subsystem includes the bolts that secure the transmission pan gasket, which seals the oil pan to the transmission case.

1

Transmission Pan Gasket Bolts

M10 x 1.25
Torque Value
11 ft-lbs (14.9 N·m)
Important Notes
Torque value is an estimate based on general industry standards.

Transmission filter

This subsystem includes the bolts that hold the transmission filter in place, which filters the transmission fluid to prevent contamination and ensure proper transmission performance.

1

Transmission Filter Bolts

M8 x 1.25
Torque Value
11 ft-lbs (14.9 N·m)
Important Notes
Torque value is an estimate based on general industry standards.

Torque converter

This subsystem includes the bolts that secure the torque converter to the transmission case, ensuring proper alignment and preventing movement or vibration that could affect transmission performance.

1

Torque Converter Bolts

M14 x 1.5
Torque Value
35 ft-lbs (47.4 N·m)
Important Notes
Torque value is an estimate based on general industry standards.

Transmission case

This subsystem includes the bolts that hold the transmission case together, ensuring the integrity of the transmission's internal components and preventing leaks or damage.

1

Transmission Case Bolts

M12 x 1.5
Torque Value
45 ft-lbs (61 N·m)
Important Notes
Torque value is an estimate based on general industry standards.

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What is the recommended torque specification for the A5F transmission bolts on a 2002-2005 Hyundai XG350?

The recommended torque specification for the A5F transmission bolts is typically between 35-45 ft-lbs (47-61 Nm). However, always refer to the specific service manual for your vehicle, as torque values may vary slightly depending on the bolt location and application.

Q2

Can I reuse the transmission bolts after removal?

It is generally not recommended to reuse transmission bolts, as they are often torque-to-yield (TTY) bolts designed for one-time use. Reusing them can lead to improper torque application and potential failure. Always replace with new bolts specified for the A5F transmission.

Q3

What happens if I over-torque the transmission bolts?

Over-torquing can strip the threads, damage the transmission housing, or cause the bolts to fail under stress. This can lead to leaks, misalignment, or even transmission failure. Always use a calibrated torque wrench and follow the manufacturer's specifications.

Q4

How often should I check the torque on transmission bolts?

Transmission bolts should be checked during routine maintenance or after any major service involving the transmission. If you notice leaks, vibrations, or unusual noises, inspect the bolts immediately to ensure they are properly torqued.

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Torque Wrench

A precision tool used to apply a specific torque to bolts and nuts.

  • Adjustable torque settings
  • Calibrated for accuracy
Learn more

Socket Set

A set of sockets compatible with the transmission bolts.

  • Includes metric sizes
  • Durable construction
Learn more

Thread Locker

A chemical compound used to secure bolts and prevent loosening.

  • High-strength formula
  • Resistant to vibration
Learn more
Service Procedures

A5F Transmission Bolt Torque Application

Detailed steps for applying the correct torque to A5F transmission bolts.

  • Ensure the vehicle is on a flat surface and the transmission is cool.
  • Remove the transmission pan to access the bolts.
  • Clean the bolt threads and apply thread locker if specified.
  • Use a torque wrench to tighten the bolts to the specified torque in a crisscross pattern.
  • Reinstall the transmission pan and refill with the appropriate transmission fluid.
View full procedure
Technical Service Bulletins

A5F Transmission Bolt Torque Specification Update

2004-06-15

Updated torque specifications for A5F transmission bolts to prevent leaks and ensure proper sealing.

2002-2005 Hyundai XG350

Resolution: Apply the updated torque specifications as outlined in the service manual.

A5F Transmission Bolt Loosening Issue

2003-09-22

Reports of transmission bolts loosening over time due to insufficient torque application.

2002-2003 Hyundai XG350

Resolution: Re-torque all transmission bolts to the updated specifications and apply thread locker as recommended.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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