Hyundai XG350 2002-2005 Body Specifications
Hyundai XG350 2002-2005

Hyundai XG350 2002-2005 Body Specifications

Explore detailed body specifications for the 2002-2005 Hyundai XG350, including dimensions, weight, materials, and structural details. Essential for maintenance, repairs, and upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the body of the 2002-2005 Hyundai XG350. It is designed to help users understand the vehicle's exterior dimensions, design features, and structural components. Use the search functionality to locate specific details or navigate through the sections to explore comprehensive information about the car's body.

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Key Specifications

Length

192.5 inches

Width

72.2 inches

Height

55.9 inches

Wheelbase

108.3 inches

Curb Weight

3,560 lbs

Available Specifications

Exterior Dimensions

This section covers the overall exterior measurements of the Hyundai XG350, including length, width, height, and wheelbase. It also includes details about ground clearance and curb weight.

Overall Dimensions
  • Length: 192.5 inches
  • Width: 72.2 inches
  • Height: 55.9 inches
  • Wheelbase: 108.3 inches
  • Ground Clearance: 5.5 inches
  • Curb Weight: 3,560 lbs
Cargo and Trunk Space
  • Trunk Volume: 15.9 cubic feet
  • Rear Seat Fold-Down: Not available
  • Fuel Tank Capacity: 18.5 gallons

Body Design Features

This section highlights the design elements of the Hyundai XG350, including its aerodynamic shape, lighting, and exterior materials. It also covers features like the sunroof and side mirrors.

Aerodynamics and Styling
  • Sleek, aerodynamic profile
  • Chrome-accented grille
  • Integrated fog lights
  • Dual exhaust tips
Lighting and Mirrors
  • Halogen headlights
  • LED taillights
  • Power-adjustable side mirrors
  • Heated side mirrors
Sunroof and Glass
  • Power tilt-and-slide sunroof
  • Tinted windows
  • Rear window defroster

Structural Components

This section provides information about the structural integrity of the Hyundai XG350, including its chassis, frame, and safety features. It also covers corrosion resistance and material quality.

Chassis and Frame
  • Unibody construction
  • High-strength steel frame
  • Reinforced crumple zones
  • Anti-corrosion coating
Safety Features
  • Dual front airbags
  • Side-impact door beams
  • ABS (Anti-lock Braking System)
  • Traction control system

Component Specifications

Overview

Type
Sedan
Configuration
4-door
Platform
Hyundai Y4 platform
Material
Steel unibody construction
Location
Front-engine, front-wheel drive

Dimensions

Length
192.5 inches (4890 mm)
Width
72.2 inches (1834 mm)
Height
55.9 inches (1420 mm)
Wheelbase
108.3 inches (2750 mm)
Curb Weight
3580 lbs (1624 kg)
Ground Clearance
5.9 inches (150 mm)
Trunk Capacity
16.6 cubic feet (470 liters)

Materials

Frame
High-strength steel
Body Panels
Galvanized steel
Roof
Steel with sound-deadening material
Windows
Laminated safety glass
Trim
Chrome and ABS plastic

Features

Exterior
  • Chrome grille
  • Integrated fog lights
  • Power-adjustable side mirrors
  • Rear spoiler
Lighting
  • Halogen headlights
  • LED taillights
  • Automatic headlight control
  • Daytime running lights
Doors
  • Power windows with auto-down
  • Central locking system
  • Keyless entry
  • Child safety locks
Roof
  • Fixed glass sunroof
  • Roof-mounted antenna
  • Rain-sensing wipers
Aerodynamics
  • Underbody panels
  • Spoiler-integrated brake light
  • Streamlined side mirrors

Safety Features

Structural
  • Crash-absorbing zones
  • Reinforced side-impact beams
  • Rigid passenger compartment
Restraint Systems
  • Dual front airbags
  • Side-impact airbags
  • Seatbelt pretensioners
Visibility
  • Heated rear window
  • Electrochromic rearview mirror
  • Wide-angle side mirrors

Comfort Features

Climate Control
  • Automatic dual-zone climate control
  • Rear seat vents
  • Air filtration system
Seating
  • Leather upholstery
  • 8-way power-adjustable driver seat
  • Heated front seats
Noise Reduction
  • Acoustic windshield
  • Sound-deadening materials
  • Insulated floor panels
Convenience
  • Power-adjustable pedals
  • Tilt and telescopic steering wheel
  • Rear center armrest

Accessories

Exterior
  • Mud guards
  • Chrome door handles
  • Rear bumper protector
interior
  • Carpeted floor mats
  • Trunk organizer
  • Seat covers
Lighting
  • LED interior lights
  • Fog light upgrades
  • License plate frame with lights

Maintenance

Service interval
Every 7,500 miles or 6 months
Service Items
  • Inspect body panels for damage
  • Check door seals and weatherstripping
  • Lubricate hinges and locks
  • Inspect and clean sunroof tracks
  • Check and adjust headlight alignment
Maintenance Notes
Regular waxing recommended to protect paint finish

Warranty

Basic
Miles: 60,000
Years: 5
Coverage: Bumper-to-bumper
Powertrain
Miles: 100,000
Years: 10
Coverage: Engine and transmission
Corrosion
Miles: Unlimited
Years: 7
Coverage: Perforation from corrosion
Roadside Assistance
Miles: Unlimited
Years: 5
Coverage: 24-hour emergency services

Production Details

Manufacturer
Hyundai Motor Company
Manufacturing Process
  • Robotic welding
  • Electrocoating primer
  • Automated paint application
  • Laser-guided assembly
Quality Control
inspection Stages: 12
Testing Procedures: Crash testing, Water leakage testing, Wind noise testing
Sustainability Practices
  • Recycled materials in production
  • Low-VOC paints
  • Energy-efficient manufacturing
Production Metrics
Annual Units: Approximately 50,000
Production Time: 18 hours per vehicle
Defect Rate: Less than 0.5%

Service Information for body Service

Maintenance and service requirements specific to the body

7,500
6
  • Inspect body panels for damage
  • Check door seals and weatherstripping
  • Lubricate hinges and locks
  • Inspect and clean sunroof tracks
  • Check and adjust headlight alignment

Regular cleaning and waxing recommended to maintain finish

15,000
12
  • Inspect and clean drainage channels
  • Check and adjust door alignment
  • Inspect underbody for corrosion
  • Test all exterior lighting
  • Verify proper operation of power windows

Special attention to rust prevention in winter climates

30,000
24
  • Complete body inspection
  • Check and replace weatherstripping if needed
  • Inspect and repair paint chips
  • Verify structural integrity
  • Test all safety features

Professional detailing recommended for paint preservation

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the technical specifications for the 2002-2005 Hyundai XG350?

The 2002-2005 Hyundai XG350 is equipped with a 3.5L V6 engine producing 194-200 horsepower and 216-220 lb-ft of torque. It features a 4-speed automatic transmission, front-wheel drive, and a curb weight of approximately 3,600 lbs. The vehicle is compatible with 91-octane fuel and has a fuel capacity of 18.5 gallons. It includes standard features like ABS, dual front airbags, and a 4-wheel independent suspension system.

Q2

What maintenance is required for the Hyundai XG350?

The Hyundai XG350 requires regular maintenance, including oil changes every 3,000-5,000 miles, tire rotations every 7,500 miles, and brake inspections every 15,000 miles. The timing belt should be replaced every 60,000-100,000 miles, and the coolant should be flushed every 30,000 miles. Regular checks of the transmission fluid, air filters, and spark plugs are also recommended to ensure optimal performance.

Q3

How do I replace the headlights on a Hyundai XG350?

To replace the headlights on a Hyundai XG350, first, open the hood and locate the headlight assembly. Remove the electrical connector by pressing the release tab and pulling it off. Unscrew the retaining bolts or clips holding the headlight in place. Carefully remove the old headlight and insert the new one, ensuring it is properly aligned. Reattach the retaining bolts or clips and reconnect the electrical connector. Test the headlights before closing the hood.

Q4

What should I do if my Hyundai XG350 is overheating?

If your Hyundai XG350 is overheating, first turn off the air conditioning and turn on the heater to help dissipate heat. Pull over safely and turn off the engine. Check the coolant level and add coolant if necessary, but only when the engine is cool. Inspect for leaks, a faulty thermostat, or a malfunctioning radiator fan. If the issue persists, seek professional assistance to avoid engine damage.

Q5

How can I optimize the performance of my Hyundai XG350?

To optimize the performance of your Hyundai XG350, regularly maintain the engine by changing the oil and filters on schedule. Use high-quality fuel and ensure the tires are properly inflated. Upgrade to performance spark plugs and air filters for better combustion and airflow. Consider a professional tune-up to adjust the ignition timing and fuel mixture for improved efficiency and power.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Hyundai XG350 Service Manual

Coming Soon

Comprehensive guide covering maintenance, repairs, and technical specifications for the 2002-2005 Hyundai XG350.

Hyundai XG350 Technical Service Bulletin

Coming Soon

Latest updates and fixes for common issues in the 2002-2005 Hyundai XG350, provided by Hyundai Motors.

Hyundai XG350 Parts Catalog

Coming Soon

Detailed catalog of OEM parts and accessories for the 2002-2005 Hyundai XG350, including part numbers and diagrams.

About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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