Hyundai XG350 2002-2005 Brakes Specifications
Explore the detailed brake specifications for the 2002-2005 Hyundai XG350, including pad dimensions, rotor sizes, and maintenance tips. Ideal for mechanics, DIYers, and parts suppliers.
Overview Specifications
This document provides detailed specifications and information about the braking system of the 2002-2005 Hyundai XG350. It is designed to assist owners, mechanics, and enthusiasts in understanding the brake components, maintenance requirements, and performance characteristics. Use this guide to navigate through sections, find specific details, and reference key specifications quickly.
How to Use
Use the search functionality to locate specific terms or components within the document. Enter keywords such as 'brake pads' or 'rotor size' to find relevant information instantly.
Navigate through the document by scrolling through sections or using the table of contents. Each section is organized by major topics, with subsections providing detailed technical points.
Key Specifications
Front Rotor Diameter
11.8 inches
Rear Rotor Diameter
11.1 inches
Brake Pad Thickness (New)
10-12 mm
Stopping Distance (60-0 mph)
130-140 feet
Brake Fluid Replacement
Every 2 years
Available Specifications
Brake System Components
This section covers the primary components of the Hyundai XG350's braking system, including the brake pads, rotors, calipers, and brake lines. Learn about their functions, materials, and maintenance requirements.
Brake System Components
This section covers the primary components of the Hyundai XG350's braking system, including the brake pads, rotors, calipers, and brake lines. Learn about their functions, materials, and maintenance requirements.
Brake Pads
- Material: Semi-metallic or ceramic
- Thickness: 10-12 mm (new)
- Replacement Interval: Every 30,000-50,000 miles
- Heat Resistance: Up to 600°F
Brake Rotors
- Type: Ventilated front, solid rear
- Diameter: 11.8 inches (front), 11.1 inches (rear)
- Thickness: 1.1 inches (front), 0.8 inches (rear)
- Replacement Interval: Check every 50,000 miles
Brake Calipers
- Type: Single-piston floating
- Material: Aluminum alloy
- Function: Applies pressure to brake pads
- Maintenance: Inspect for leaks and wear annually
Brake Performance
This section provides insights into the braking performance of the Hyundai XG350, including stopping distance, pedal feel, and system responsiveness. Understand how the system performs under various conditions.
Brake Performance
This section provides insights into the braking performance of the Hyundai XG350, including stopping distance, pedal feel, and system responsiveness. Understand how the system performs under various conditions.
Stopping Distance
- 60-0 mph: 130-140 feet
- Wet Conditions: Increased by 10-15%
- Factors: Tire condition, road surface
Pedal Feel
- Feedback: Firm and responsive
- Travel: Minimal
- Adjustment: Hydraulic system self-adjusts
System Responsiveness
- ABS: Standard on all models
- Brake Assist: Enhances emergency braking
- Traction Control: Integrated with braking system
Maintenance and Troubleshooting
This section outlines maintenance schedules, common issues, and troubleshooting tips for the Hyundai XG350's braking system. Keep your brakes in optimal condition with these guidelines.
Maintenance and Troubleshooting
This section outlines maintenance schedules, common issues, and troubleshooting tips for the Hyundai XG350's braking system. Keep your brakes in optimal condition with these guidelines.
Maintenance Schedule
- Inspect brake pads every 10,000 miles
- Check brake fluid level monthly
- Replace brake fluid every 2 years
- Rotate tires every 6,000-8,000 miles
Common Issues
- Squeaking or grinding noises
- Vibration during braking
- Soft or spongy brake pedal
- Uneven brake pad wear
Troubleshooting Tips
- Noise: Check for worn pads or rotors
- Vibration: Inspect rotor warping
- Soft Pedal: Bleed brake system or check for leaks
- Uneven Wear: Verify caliper function
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Brakes Specifications
Overview
- Type
- Hydraulic disc brakes
- Configuration
- Front and rear disc brakes
- Platform
- Hyundai XG350 2002-2005
- Material
- Cast iron rotors with ceramic pads
- Location
- Wheel-mounted
Dimensions
- Front Rotor Diameter
- 11.8 inches (300 mm)
- Rear Rotor Diameter
- 10.3 inches (262 mm)
- Front Rotor Thickness
- 1.1 inches (28 mm)
- Rear Rotor Thickness
- 0.9 inches (23 mm)
- Pad Thickness New
- 0.5 inches (12.7 mm)
- Pad Thickness Min
- 0.1 inches (2.5 mm)
- Caliper Piston Diameter
- 2.36 inches (60 mm)
- Brake Line Diameter
- 0.25 inches (6.35 mm)
Materials
- Rotors
- Cast iron with anti-corrosion coating
- Brake Pads
- Ceramic composite
- Calipers
- Aluminum alloy
- Brake Lines
- Reinforced rubber with steel braiding
Features
- Performance
-
- High thermal capacity rotors
- Low-dust ceramic pads
- Progressive brake pedal feel
- Durability
-
- Corrosion-resistant rotors
- Long-lasting pad material
- Reinforced brake lines
- Safety
-
- ABS integration
- Emergency brake assist
- Brake force distribution
- Maintenance
-
- Wear indicators on pads
- Easy-access caliper design
- Self-adjusting mechanisms
- Comfort
-
- Quiet operation
- Smooth braking
- Minimal pedal vibration
Safety Features
- Anti Lock Braking
-
- 4-channel ABS
- Electronic brake-force distribution
- Emergency Features
-
- Brake assist
- Automatic emergency braking
- Monitoring
-
- Brake pad wear sensors
- Fluid level sensors
Comfort Features
- Noise Reduction
-
- Anti-squeal shims
- Vibration dampening
- Pedal Feel
-
- Linear response
- Adjustable pedal height
- Heat Management
-
- Vented rotors
- Heat-resistant pads
Accessories
- Upgrades
-
- Performance rotors
- High-performance pads
- Stainless steel brake lines
- Tools
-
- Brake pad spreader
- Caliper compression tool
- Torque wrench
- Maintenance Kits
-
- Pad and rotor kit
- Caliper rebuild kit
- Brake fluid flush kit
Maintenance
- Service interval
- Every 12,000 miles or 12 months
- Service Items
-
- Inspect brake pads and rotors
- Check brake fluid level
- Inspect brake lines for leaks
- Test ABS functionality
- Lubricate caliper pins
- Maintenance Notes
- Use DOT 3 or DOT 4 brake fluid only. Replace pads when thickness is below 2.5 mm.
Warranty
- Parts Warranty
- Miles: 36,000Years: 3Coverage: Brake pads and rotors
- Labor Warranty
- Miles: 12,000Years: 1Coverage: Brake system repairs
- Corrosion Warranty
- Miles: UnlimitedYears: 5Coverage: Brake rotors
- Warranty Terms
- Warranty void if non-OEM parts are used or improper maintenance is performed.
Production Details
- Manufacturer
- Hyundai Motor Company
- Manufacturing Process
-
- Casting of rotors
- Precision machining
- Heat treatment
- Quality inspection
- Quality Control
- Rotor inspection: Ultrasonic testing for cracksPad inspection: Friction coefficient testingCaliper inspection: Pressure testing
- Sustainability Practices
-
- Recycled materials in pads
- Eco-friendly manufacturing
- Reduced emissions
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: 0.01%Lead Time: 2 weeks
Service Information for brakes Service
Maintenance and service requirements specific to this component
- Inspect brake pads and rotors
- Check brake fluid level
- Inspect brake lines for leaks
- Test ABS functionality
- Lubricate caliper pins
Use DOT 3 or DOT 4 brake fluid only.
- Replace brake pads if necessary
- Resurface or replace rotors
- Flush brake fluid
- Inspect calipers for proper operation
- Check brake pedal travel
Ensure proper bedding of new pads and rotors.
- Replace brake pads and rotors
- Replace brake fluid
- Inspect and replace brake lines if necessary
- Check ABS sensors
- Perform full brake system test
Major service interval; consider replacing all wear components.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What are the technical specifications for brakes on a 2002-2005 Hyundai XG350?
What are the technical specifications for brakes on a 2002-2005 Hyundai XG350?
The 2002-2005 Hyundai XG350 uses front disc brakes and rear drum brakes as standard. The front brake rotors are 11.1 inches in diameter, while the rear drums are 9.1 inches. Brake pads and shoes are specific to this model, and compatibility is ensured by using OEM or aftermarket parts designed for the XG350. Always verify part numbers to ensure proper fitment and performance.
Q2 What maintenance is required for the brakes on a 2002-2005 Hyundai XG350?
What maintenance is required for the brakes on a 2002-2005 Hyundai XG350?
Regular brake maintenance for the XG350 includes inspecting brake pads and rotors every 12,000 miles or as recommended in the owner's manual. Replace brake pads when they are worn to 3mm or less. Brake fluid should be flushed every 30,000 miles or 2 years. Additionally, check for uneven wear, noise, or vibration, which may indicate the need for rotor resurfacing or replacement.
Q3 How do I replace the brake pads on a 2002-2005 Hyundai XG350?
How do I replace the brake pads on a 2002-2005 Hyundai XG350?
To replace brake pads on the XG350, first, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely to avoid damaging the brake line. Remove the old brake pads and inspect the rotors. If necessary, resurface or replace the rotors. Install the new pads, reassemble the caliper, and tighten all bolts to the manufacturer's specifications. Test the brakes before driving.
Q4 What should I do if my brakes are making noise or vibrating?
What should I do if my brakes are making noise or vibrating?
Noise or vibration in the brakes of a 2002-2005 Hyundai XG350 may indicate worn pads, warped rotors, or debris in the braking system. Inspect the pads and rotors for wear or damage. If rotors are warped, resurface or replace them. Clean the brake components thoroughly and ensure proper lubrication of contact points. If issues persist, consult a professional mechanic.
Q5 How can I optimize the performance of my brakes on a 2002-2005 Hyundai XG350?
How can I optimize the performance of my brakes on a 2002-2005 Hyundai XG350?
To optimize brake performance, use high-quality brake pads and rotors designed for the XG350. Ensure proper bedding-in of new pads by following the manufacturer's instructions. Regularly check and maintain brake fluid levels and quality. Avoid aggressive driving, which can overheat the brakes. Periodically inspect and clean the braking system to prevent debris buildup and ensure smooth operation.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
2002-2005 Hyundai XG350 Service Manual
Coming SoonComprehensive service manual covering brake system maintenance, repair, and specifications for the 2002-2005 Hyundai XG350.
Hyundai Technical Service Bulletin: Brake System Updates
Coming SoonTechnical bulletin detailing updates and common issues related to the brake system for the 2002-2005 Hyundai XG350.
Hyundai XG350 Brake Parts Catalog
Coming SoonCatalog listing OEM and compatible aftermarket brake parts for the 2002-2005 Hyundai XG350, including pads, rotors, and drums.
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