Hyundai XG350 2002-2005 Drivetrain Specifications
Hyundai XG350 2002-2005

Hyundai XG350 2002-2005 Drivetrain Specifications

Explore the detailed drivetrain specifications for the 2002-2005 Hyundai XG350, including engine, transmission, and differential details. Ideal for maintenance, repairs, and performance upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the drivetrain of the 2002-2005 Hyundai XG350. It is designed to assist users in understanding the vehicle's drivetrain components, performance, and maintenance requirements. Use the search and navigation instructions to quickly locate specific details or browse through the sections for a comprehensive overview.

How to Use

Use the search functionality to find specific terms or components within the document. Enter keywords related to the drivetrain, such as 'transmission' or 'axle ratio,' to quickly locate relevant information.

Navigate through the document by scrolling through the sections or using the table of contents. Each section is organized into subsections, making it easy to find detailed information about specific drivetrain components.

Key Specifications

Engine Type

3.5L V6

Horsepower

195 hp

Torque

219 lb-ft

Transmission

5-speed automatic

Fuel Economy

21 mpg combined

Available Specifications

Engine and Transmission

This section covers the engine and transmission specifications of the 2002-2005 Hyundai XG350. It includes details about the engine type, transmission options, and performance characteristics.

Engine Specifications
  • 3.5L V6 engine
  • 195 horsepower at 5500 rpm
  • 219 lb-ft of torque at 3500 rpm
  • DOHC (Dual Overhead Cam) design
  • Multi-port fuel injection system
  • Aluminum alloy cylinder heads
Transmission Options
  • 5-speed automatic transmission
  • Front-wheel drive configuration
  • Shiftronic manual shifting mode
  • Final drive ratio of 3.07:1
  • Electronic control unit (ECU) for smooth shifting

Drivetrain Components

This section provides an overview of the key drivetrain components, including the differential, axles, and driveshaft. It highlights the design and functionality of these components.

Differential and Axles
  • Open differential system
  • Front-wheel drive layout
  • Constant Velocity (CV) joints for smooth power delivery
  • Axle ratio of 3.07:1
  • Sealed bearings for reduced maintenance
Driveshaft and Suspension
  • Single-piece driveshaft design
  • Rubber mounts for vibration damping
  • Independent front suspension
  • MacPherson strut setup
  • Stabilizer bar for improved handling

Performance and Efficiency

This section focuses on the performance and fuel efficiency of the Hyundai XG350's drivetrain. It includes details about acceleration, top speed, and fuel economy.

Acceleration and Top Speed
  • 0-60 mph in 8.2 seconds
  • Top speed of 130 mph
  • Smooth power delivery across RPM range
  • Responsive throttle response
  • Optimized gear ratios for performance
Fuel Efficiency
  • EPA-estimated 18 mpg city
  • EPA-estimated 26 mpg highway
  • Combined fuel economy of 21 mpg
  • Eco-mode for improved efficiency
  • Lightweight materials for reduced fuel consumption

Component Specifications

Overview

Type
Front-wheel drive
Configuration
Transverse engine
Transmission
5-speed automatic
Differential
Open front differential
Platform
Hyundai XG350
Location
Front axle

Dimensions

Transmission Length
29.5 inches (749 mm)
Transmission Width
22.8 inches (579 mm)
Transmission Height
18.1 inches (460 mm)
Drive Shaft Length
52.4 inches (1331 mm)
Axle Width
58.7 inches (1491 mm)
Differential Diameter
9.8 inches (249 mm)
Transmission Weight
187 lbs (85 kg)

Materials

Transmission Case
Aluminum alloy
Drive Shaft
High-strength steel
Differential Housing
Cast iron
Gears
Hardened steel
Seals
Synthetic rubber

Features

Transmission
  • Electronic shift control
  • Adaptive shift logic
  • Overdrive function
  • Manual shift mode
Differential
  • Limited-slip functionality
  • Sealed housing
  • High-capacity cooling
Drive Shaft
  • Balanced design
  • Rubber dampers
  • Universal joints
Suspension integration
  • Independent front suspension
  • Stabilizer bar
  • Hydraulic mounts
Cooling
  • Transmission cooler
  • Fluid temperature sensor
  • External cooling fins

Safety Features

Transmission
  • Shift lock system
  • Park position lock
  • Overheat protection
Differential
  • Sealed housing
  • Temperature sensor
  • Overload protection
Drive Shaft
  • Safety loops
  • Vibration dampers

Comfort Features

Shifting
  • Smooth shift transitions
  • Adaptive shift patterns
  • Low vibration operation
Noise Reduction
  • Sound insulation
  • Balanced drive shaft
  • Rubber mounts
Ride Quality
  • Stable power delivery
  • Low vibration
  • Consistent performance

Accessories

Transmission
  • Shift knob
  • Transmission mount
  • Cooler lines
Differential
  • Differential cover
  • Fluid fill plug
  • Mounting brackets
Drive Shaft
  • Center support bearing
  • U-joints
  • Safety loops

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Transmission fluid change
  • Differential fluid check
  • Drive shaft inspection
  • Mount inspection
  • Cooler line check
Notes
Use only manufacturer-recommended fluids and parts

Warranty

Basic
Miles: 60,000
Years: 5
Coverage: Parts and labor
Powertrain
Miles: 100,000
Years: 10
Coverage: Transmission and differential
Corrosion
Miles: Unlimited
Years: 7
Coverage: Drive shaft and housing
Notes
Warranty void if improper maintenance is performed

Production Details

Manufacturer
Hyundai Motor Company
Manufacturing Process
  • Casting
  • Machining
  • Heat treatment
  • Assembly
Quality Control
inspection: 100% component testing
Standards: ISO 9001
Certifications: ASE, OEM
Sustainability
  • Recycled materials
  • Energy-efficient manufacturing
  • Waste reduction programs
Production Metrics
Units Per Day: 500
Defect Rate: 0.05%
Lead Time: 14 days

Service Information for drivetrain Service

Maintenance and service requirements specific to this component

30,000
24
  • Transmission fluid inspection
  • Differential fluid check
  • Drive shaft inspection
  • Mount inspection
  • Cooler line check

Use manufacturer-specified fluids

60,000
48
  • Transmission fluid change
  • Differential fluid change
  • Drive shaft balance check
  • U-joint inspection
  • Transmission mount replacement

Perform full system inspection

100,000
84
  • Transmission overhaul
  • Differential rebuild
  • Drive shaft replacement
  • Cooler line replacement
  • Full system diagnostics

Requires certified technician

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the drivetrain specifications for the 2002-2005 Hyundai XG350?

The 2002-2005 Hyundai XG350 features a front-wheel-drive (FWD) system powered by a 3.5L V6 engine producing 194-200 horsepower. It is paired with a 5-speed automatic transmission. The drivetrain is designed for smooth performance and fuel efficiency, with a final drive ratio of 3.07:1. It is compatible with standard drivetrain fluids, including ATF SP-III for the transmission and 75W-90 gear oil for the differential.

Q2

What maintenance is required for the Hyundai XG350 drivetrain?

Regular maintenance for the XG350 drivetrain includes checking and replacing transmission fluid every 60,000 miles, inspecting the driveshaft and CV joints for wear, and ensuring the differential fluid is changed every 30,000-50,000 miles. Additionally, monitor for unusual noises or vibrations, which may indicate issues with the drivetrain components. Always refer to the owner's manual for specific intervals and recommendations.

Q3

How do I replace the transmission in a 2002-2005 Hyundai XG350?

To replace the transmission, first disconnect the battery and drain the transmission fluid. Remove the driveshaft, exhaust components, and transmission mounts. Disconnect the wiring harness and shift linkage before lowering the transmission using a jack. Install the new transmission by reversing the steps, ensuring all connections are secure. Refill with ATF SP-III fluid and test for proper operation. Professional assistance is recommended for this complex procedure.

Q4

What are common drivetrain issues in the Hyundai XG350?

Common drivetrain issues include transmission slipping, delayed shifting, and unusual noises from the differential or CV joints. These problems may stem from low fluid levels, worn components, or internal damage. Diagnostic steps include checking fluid levels, inspecting for leaks, and using a scan tool to read transmission codes. Replacing worn parts or performing a fluid flush often resolves these issues.

Q5

How can I optimize the drivetrain performance of my Hyundai XG350?

To optimize drivetrain performance, use high-quality fluids like ATF SP-III and 75W-90 gear oil. Regularly inspect and replace worn components such as CV joints and driveshafts. Ensure proper alignment and tire balance to reduce strain on the drivetrain. Avoid aggressive driving and maintain a consistent maintenance schedule to prolong the life of the drivetrain system.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Hyundai XG350 Service Manual

Coming Soon

Comprehensive guide covering drivetrain maintenance, repair procedures, and technical specifications for the 2002-2005 Hyundai XG350.

Technical Service Bulletin: Transmission Fluid Update

Coming Soon

Details a recommended update for transmission fluid specifications to improve performance and longevity in the XG350.

Hyundai XG350 Parts Catalog

Coming Soon

Catalog listing OEM and aftermarket drivetrain parts, including transmission components, driveshafts, and differential parts.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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