Hyundai XG350 2002-2005 Emissions & Sensors Specifications
Hyundai XG350 2002-2005

Hyundai XG350 2002-2005 Emissions & Sensors Specifications

Explore detailed emissions sensors specifications for the 2002-2005 Hyundai XG350, including O2 sensors, catalytic converter sensors, and more. This guide is essential for maintenance, repair, and ensuring emissions compliance.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the emissions sensors used in the 2002-2005 Hyundai XG350. It is designed to assist technicians, engineers, and enthusiasts in understanding the functionality, installation, and maintenance of these sensors. The document is organized into sections covering sensor types, locations, diagnostic procedures, and key specifications. Use the search and navigation instructions to quickly find relevant information.

How to Use

Use the search function by entering keywords related to the emissions sensors, such as 'O2 sensor' or 'catalytic converter.' This will highlight relevant sections and subsections for quick access.

Navigate through the document by scrolling through the sections or using the table of contents. Each section is labeled with a title and description to help you find the information you need efficiently.

Key Specifications

O2 Sensor Voltage Range

0.1-0.9 V

Air-Fuel Sensor Voltage Range

2.2-4.2 V

Sensor Operating Temperature

600-800°F

Replacement Interval

60,000-100,000 miles

Torque Specification

30-40 ft-lbs

Available Specifications

Sensor Types and Functions

This section covers the different types of emissions sensors used in the 2002-2005 Hyundai XG350, including their roles in monitoring and controlling exhaust emissions. Learn about the oxygen (O2) sensors, air-fuel ratio sensors, and their impact on engine performance.

Oxygen (O2) Sensors
  • Located in the exhaust manifold and after the catalytic converter
  • Monitors oxygen levels in the exhaust gases
  • Helps the ECU adjust the air-fuel mixture
  • Typically has a lifespan of 60,000-100,000 miles
  • May trigger a check engine light if faulty
  • Replacement requires specific torque settings
Air-Fuel Ratio Sensors
  • Located upstream of the catalytic converter
  • Provides more precise air-fuel ratio data than O2 sensors
  • Works in conjunction with the ECU for optimal combustion
  • Sensitive to contamination from oil or coolant leaks
  • Diagnostic codes can indicate sensor failure
  • Replacement often requires recalibration

Sensor Locations and Installation

This section provides detailed information on the physical locations of emissions sensors in the 2002-2005 Hyundai XG350, along with installation tips and precautions. Proper placement and installation are critical for accurate sensor performance.

Upstream Sensor Location
  • Found in the exhaust manifold
  • Monitors exhaust gases before they reach the catalytic converter
  • Accessible from the engine bay
  • Requires removal of heat shields for replacement
  • Use anti-seize compound on threads during installation
  • Ensure proper wiring connections to avoid damage
Downstream Sensor Location
  • Located after the catalytic converter
  • Monitors converter efficiency
  • Accessible from under the vehicle
  • May require lifting the car for replacement
  • Check for exhaust leaks before installation
  • Use a torque wrench to avoid over-tightening

Diagnostic and Maintenance

This section outlines diagnostic procedures and maintenance tips for emissions sensors in the 2002-2005 Hyundai XG350. Learn how to identify sensor issues, interpret diagnostic codes, and perform routine checks to ensure optimal performance.

Diagnostic Trouble Codes
  • P0130-P0167 codes indicate O2 sensor issues
  • P0171/P0174 codes suggest air-fuel ratio sensor problems
  • Use an OBD-II scanner to retrieve codes
  • Clear codes after repairs to verify fixes
  • Monitor live data for sensor performance
  • Consult the vehicle's service manual for code definitions
Maintenance Tips
  • Inspect sensors during routine service intervals
  • Check wiring for damage or corrosion
  • Clean sensor connectors with electrical cleaner
  • Replace sensors at recommended intervals
  • Avoid using silicone-based products near sensors
  • Test sensor voltage with a multimeter if issues arise

Component Specifications

Overview

Type
Oxygen Sensor
Configuration
Upstream and Downstream
Platform
Hyundai XG350
Material
Stainless Steel and Ceramic
Location
Exhaust System

Dimensions

Length
3.5 inches (8.89 cm)
Diameter
0.75 inches (1.905 cm)
Thread Size
M18 x 1.5
Wire Length
24 inches (60.96 cm)
Sensor Tip Length
1.2 inches (3.048 cm)
Sensor Tip Diameter
0.3 inches (0.762 cm)
Weight
0.2 lbs (90.72 grams)

Materials

Sensor Body
Stainless Steel
Sensor Tip
Zirconium Ceramic
Wiring
PTFE Insulated Copper
Connector
High-Temperature Plastic

Features

Performance
  • Real-time O2 level detection
  • Wide operating temperature range
  • High accuracy and response time
Durability
  • Resistant to corrosion
  • Thermal shock resistance
  • Long service life
Compatibility
  • Direct fit for Hyundai XG350
  • OEM equivalent design
  • Compatible with 2002-2005 models
installation
  • Threaded design for easy installation
  • Plug-and-play wiring harness
  • Includes anti-seize compound
Monitoring
  • Integrates with ECU
  • Supports OBD-II diagnostics
  • Provides real-time feedback

Safety Features

Electrical Safety
  • Short-circuit protection
  • Overvoltage protection
Thermal Safety
  • High-temperature insulation
  • Thermal cutoff
Operational Safety
  • Fail-safe mode
  • Error code reporting

Comfort Features

Noise Reduction
Minimized signal interference
Vibration Resistance
Stable operation under vibration
Ease Of Maintenance
Easy access for replacement
Environmental Impact
Low emissions contribution

Accessories

installation Tools
  • Oxygen sensor socket
  • Wire crimping tool
  • Anti-seize compound
Replacement Parts
  • Sensor gasket
  • Wiring harness
  • Mounting bracket
Diagnostic Tools
  • OBD-II scanner
  • Multimeter
  • Signal tester

Maintenance

Service interval
Every 60,000 miles or 5 years
Service Items
  • Inspect sensor for contamination
  • Check wiring for damage
  • Test sensor response time
  • Verify error codes
  • Clean sensor tip if necessary
Maintenance Notes
Replace sensor if performance degrades or error codes persist.

Warranty

Manufacturer Warranty
Miles: 60,000
Years: 5
Coverage: Parts and labor
Extended Warranty
Miles: 100,000
Years: 7
Coverage: Parts only
Replacement Warranty
Miles: 30,000
Years: 2
Coverage: Free replacement
Warranty Terms
Warranty void if sensor is damaged during improper installation.

Production Details

Manufacturer
Hyundai Motor Company
Manufacturing Process
  • Precision casting
  • Ceramic tip sintering
  • Automated assembly
Quality Control
Testing: Thermal cycling, Signal accuracy, Durability testing
Certifications: ISO 9001, OEM standards
Sustainability Practices
  • Recyclable materials
  • Low-emission production
  • Waste reduction
Production Metrics
Annual Output: 500,000 units
Defect Rate: 0.1%
Lead Time: 2 weeks

Service Information for emissions_sensors Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect sensor wiring
  • Check for exhaust leaks
  • Test sensor response
  • Clear error codes

Ensure proper torque during reinstallation.

60,000
60
  • Replace sensor if necessary
  • Inspect exhaust system
  • Test ECU integration
  • Clean sensor tip

Use anti-seize compound during replacement.

100,000
84
  • Replace both upstream and downstream sensors
  • Inspect entire exhaust system
  • Perform full system diagnostics
  • Verify emissions compliance

Major service may require professional tools.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are the emissions sensors compatible with other Hyundai models?

The emissions sensors for the 2002-2005 Hyundai XG350 are specifically designed for this model and may not be compatible with other Hyundai vehicles. These sensors are calibrated to meet the emission control requirements of the XG350's engine. Always verify part numbers and consult the vehicle's service manual or a certified technician to ensure compatibility with other models.

Q2

What maintenance is required for emissions sensors?

Regular maintenance for emissions sensors includes visual inspections for damage, checking for error codes, and ensuring the wiring and connectors are secure. These sensors typically do not require frequent replacement but should be checked during routine servicing. Replace the sensors if they fail or trigger a check engine light. Use OEM or high-quality aftermarket parts for optimal performance.

Q3

How do I replace the emissions sensors in my Hyundai XG350?

To replace the emissions sensors, first, locate the sensors (usually near the exhaust manifold or catalytic converter). Disconnect the electrical connector, use an appropriate wrench to remove the sensor, and install the new one. Tighten to the manufacturer's torque specifications and reconnect the wiring. Clear any error codes using an OBD-II scanner to ensure proper functionality.

Q4

What should I do if my emissions sensor is malfunctioning?

If your emissions sensor is malfunctioning, start by checking for diagnostic trouble codes using an OBD-II scanner. Inspect the sensor for physical damage, corrosion, or loose connections. Clean the sensor if necessary or replace it if it fails. Ensure the exhaust system is free of leaks, as these can also cause sensor errors. If issues persist, consult a professional technician.

Q5

How can I optimize the performance of my emissions sensors?

To optimize emissions sensor performance, ensure your engine is properly tuned and running efficiently. Use high-quality fuel and replace air filters regularly. Avoid driving with a misfiring engine, as this can damage the sensors. Regularly inspect and clean the sensors to prevent buildup of contaminants, and follow the manufacturer's maintenance schedule for replacements.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Hyundai XG350 Service Manual

Coming Soon

Comprehensive guide covering all aspects of maintenance, repair, and troubleshooting for the 2002-2005 Hyundai XG350, including emissions system details.

Emissions System Technical Bulletin

Coming Soon

Technical service bulletin addressing common issues and updates related to the emissions system in the 2002-2005 Hyundai XG350.

Hyundai XG350 Parts Catalog

Coming Soon

Detailed catalog of OEM parts for the 2002-2005 Hyundai XG350, including emissions sensors and related components.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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