Hyundai XG350 2002-2005 HVAC Specifications
Explore comprehensive HVAC specifications for the 2002-2005 Hyundai XG350. Learn about system components, technical details, and maintenance tips to optimize your vehicle's climate control performance.
Overview Specifications
This document provides detailed HVAC specifications for the 2002-2005 Hyundai XG350. It includes information on system components, controls, maintenance, and troubleshooting. Use this guide to understand the HVAC system's features, locate key components, and ensure optimal performance. The document is structured for easy navigation, with sections dedicated to different aspects of the HVAC system. Whether you're a technician or an owner, this guide will help you efficiently find the information you need.
How to Use
Use the search function to quickly locate specific terms or components by entering keywords related to the HVAC system. This is useful for finding technical details or troubleshooting steps.
Navigate through the document by scrolling through the sections or using the table of contents. Each section is clearly labeled and contains subsections for detailed information on specific topics.
Key Specifications
Refrigerant Type
R134a
Compressor Type
Scroll
Blower Motor Speeds
4 levels
Cabin Filter Interval
12,000 miles
Condenser Material
Aluminum
Available Specifications
HVAC System Components
This section covers the main components of the HVAC system in the 2002-2005 Hyundai XG350. Learn about the functions and locations of key parts such as the compressor, condenser, evaporator, and blower motor. This information is essential for understanding how the system operates and for performing maintenance or repairs.
HVAC System Components
This section covers the main components of the HVAC system in the 2002-2005 Hyundai XG350. Learn about the functions and locations of key parts such as the compressor, condenser, evaporator, and blower motor. This information is essential for understanding how the system operates and for performing maintenance or repairs.
Compressor
- Type: Scroll compressor
- Refrigerant: R134a
- Mounting: Belt-driven
- Function: Pressurizes refrigerant
- Location: Front of engine bay
- Maintenance: Regular inspection for leaks
Condenser
- Material: Aluminum
- Location: Front of radiator
- Function: Dissipates heat from refrigerant
- Maintenance: Keep fins clean
- Replacement: Every 5-7 years
HVAC Controls
This section explains the controls and settings available in the HVAC system. Discover how to use the climate control panel, adjust temperature settings, and switch between different modes. This information helps drivers optimize comfort and efficiency while using the system.
HVAC Controls
This section explains the controls and settings available in the HVAC system. Discover how to use the climate control panel, adjust temperature settings, and switch between different modes. This information helps drivers optimize comfort and efficiency while using the system.
Climate Control Panel
- Type: Manual or automatic
- Temperature adjustment: Dual-zone
- Modes: Vent, floor, defrost
- Features: Air recirculation
- Display: LED temperature readout
Blower Motor
- Speed settings: 4 levels
- Function: Circulates air
- Location: Behind dashboard
- Maintenance: Check for debris
- Replacement: Every 10 years
Maintenance and Troubleshooting
This section provides guidelines for maintaining the HVAC system and troubleshooting common issues. Learn how to replace filters, check refrigerant levels, and diagnose problems such as weak airflow or unusual noises. Proper maintenance ensures longevity and performance.
Maintenance and Troubleshooting
This section provides guidelines for maintaining the HVAC system and troubleshooting common issues. Learn how to replace filters, check refrigerant levels, and diagnose problems such as weak airflow or unusual noises. Proper maintenance ensures longevity and performance.
Filter Replacement
- Type: Cabin air filter
- Location: Behind glove box
- Replacement interval: Every 12,000 miles
- Tools needed: Screwdriver
- Steps: Remove glove box, replace filter
Refrigerant Check
- Type: R134a
- Pressure: 25-45 psi
- Tools needed: Pressure gauge
- Steps: Connect gauge, check levels
- Warning: Avoid overfilling
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Component Specifications
Overview
- Type
- Automatic Climate Control
- Configuration
- Dual-Zone
- Platform
- Hyundai XG350
- Material
- Plastic and Aluminum
- Location
- Dashboard and Engine Bay
Dimensions
- Heater Core Length
- 12.6 inches (320 mm)
- Heater Core Width
- 8.3 inches (210 mm)
- Heater Core Height
- 1.6 inches (40 mm)
- Condenser Length
- 22.8 inches (580 mm)
- Condenser Width
- 14.2 inches (360 mm)
- Condenser Height
- 1.2 inches (30 mm)
- Blower Motor Diameter
- 5.9 inches (150 mm)
Materials
- Heater Core
- Aluminum and Copper
- Condenser
- Aluminum
- Blower Motor
- Plastic and Steel
- Ducting
- Plastic and Rubber
- Control Panel
- Plastic and Electronic Components
Features
- Climate Control
-
- Automatic Temperature Adjustment
- Dual-Zone Control
- Air Quality Sensor
- Defrost Timer
- Airflow
-
- Multi-Speed Blower
- Adjustable Vents
- Rear Defrost
- Footwell Air Distribution
- Filtration
-
- Cabin Air Filter
- Pollen Filter
- Dust Filter
- Comfort
-
- Heated Seats (Optional)
- Cooling Mode
- Humidity Control
- Display
-
- Digital Temperature Readout
- LCD Control Panel
- Auto Mode Indicator
Safety Features
- Overheating
-
- High-Temperature Cutoff
- Thermal Fuse
- Air Quality
-
- Carbon Monoxide Sensor
- Air Recirculation Mode
- System Failures
-
- Error Codes Display
- Auto Shutdown
Comfort Features
- Temperature
-
- Dual-Zone Control
- Heating and Cooling Modes
- Auto Temperature Adjustment
- Airflow
-
- Adjustable Vents
- Multi-Speed Blower
- Footwell Air Distribution
- Seating
-
- Heated Seats (Optional)
- Cooling Mode
- Humidity
-
- Defrost Timer
- Humidity Control
Accessories
- Filters
-
- Cabin Air Filter
- Pollen Filter
- Dust Filter
- Controls
-
- Remote Start (Optional)
- Steering Wheel Controls
- Touchscreen Interface
- Upgrades
-
- Heated Seats
- Advanced Air Purifier
- Rear Climate Control
Maintenance
- Service interval
- Every 12 months or 12,000 miles
- Service Items
-
- Replace Cabin Air Filter
- Inspect Heater Core
- Check Refrigerant Levels
- Inspect Blower Motor
- Test Climate Control Sensors
- Maintenance Notes
- Regularly check for air leaks and ensure proper refrigerant levels for optimal performance.
Warranty
- Basic
- Miles: 60,000Years: 5Coverage: Parts and Labor
- Powertrain
- Miles: 100,000Years: 10Coverage: Major Components
- Corrosion
- Miles: UnlimitedYears: 7Coverage: Perforation Only
- Emissions
- Miles: 80,000Years: 8Coverage: Emission Control Components
- Warranty Terms
- Coverage subject to terms and conditions outlined in the warranty booklet.
Production Details
- Manufacturer
- Hyundai Motor Company
- Manufacturing Process
-
- Injection Molding
- Aluminum Extrusion
- Assembly Line Integration
- Quality Control
- Testing: Performance and Durability Testinginspection: Visual and Functional InspectionCertification: ISO 9001 Certified
- Sustainability Practices
-
- Recycled Materials
- Energy-Efficient Manufacturing
- Reduced Emissions
- Production Metrics
- Units Per Year: 50,000Defect Rate: 0.5%Production Time: 2 hours per unit
Service Information for HVAC Service
Maintenance and service requirements specific to the HVAC system
- Replace Cabin Air Filter
- Inspect Heater Core
- Check Refrigerant Levels
- Inspect Blower Motor
- Test Climate Control Sensors
Ensure proper refrigerant levels and check for air leaks.
- Replace Pollen Filter
- Inspect Condenser
- Check Ducting for Leaks
- Test Air Quality Sensor
- Clean Blower Motor
Use OEM filters for optimal performance.
- Replace Heater Core (if needed)
- Replace Condenser (if needed)
- Overhaul Blower Motor
- Perform System Diagnostics
- Check and Replace Refrigerant
Major service may require specialized tools and equipment.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What are the technical specifications for the HVAC system in the 2002-2005 Hyundai XG350?
What are the technical specifications for the HVAC system in the 2002-2005 Hyundai XG350?
The HVAC system in the 2002-2005 Hyundai XG350 is designed to provide efficient heating, ventilation, and air conditioning. It includes a dual-zone automatic climate control system, a blower motor, evaporator, condenser, and refrigerant lines. The system uses R134a refrigerant and is compatible with standard automotive HVAC components. The compressor has a displacement of 160cc and operates at a maximum pressure of 300 psi. Ensure all replacement parts meet OEM specifications for compatibility.
Q2 What maintenance is required for the HVAC system in the 2002-2005 Hyundai XG350?
What maintenance is required for the HVAC system in the 2002-2005 Hyundai XG350?
Regular maintenance for the HVAC system includes inspecting and replacing the cabin air filter every 15,000-20,000 miles, checking refrigerant levels annually, and ensuring the compressor and blower motor are functioning properly. Clean the evaporator and condenser coils to prevent blockages. Inspect hoses and seals for leaks. Schedule professional servicing every 30,000 miles to maintain optimal performance and prevent costly repairs.
Q3 How do I replace the HVAC blower motor in a 2002-2005 Hyundai XG350?
How do I replace the HVAC blower motor in a 2002-2005 Hyundai XG350?
To replace the HVAC blower motor, disconnect the battery, remove the glove box, and locate the blower motor housing. Disconnect the electrical connector and remove the mounting screws. Carefully extract the old blower motor and install the new one, ensuring it is securely fastened. Reconnect the electrical connector and reassemble the glove box. Test the system to confirm proper operation.
Q4 What should I do if the HVAC system in my 2002-2005 Hyundai XG350 is not cooling?
What should I do if the HVAC system in my 2002-2005 Hyundai XG350 is not cooling?
If the HVAC system is not cooling, check the refrigerant levels and recharge if necessary. Inspect the compressor clutch for engagement and test the compressor for proper operation. Ensure the condenser and evaporator are clean and free of debris. Check for blown fuses or faulty relays. If issues persist, inspect the blend door actuator and temperature control module for malfunctions.
Q5 How can I optimize the performance of the HVAC system in my 2002-2005 Hyundai XG350?
How can I optimize the performance of the HVAC system in my 2002-2005 Hyundai XG350?
To optimize HVAC performance, regularly clean or replace the cabin air filter, ensure refrigerant levels are correct, and inspect the system for leaks. Use the recirculation mode to reduce strain on the system. Park in shaded areas to minimize heat buildup. Schedule annual professional inspections to address potential issues early and maintain efficient operation.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
2002-2005 Hyundai XG350 HVAC Service Manual
Coming SoonThis manual provides detailed instructions for servicing and repairing the HVAC system, including diagrams, specifications, and troubleshooting steps.
Hyundai XG350 HVAC Technical Service Bulletin
Coming SoonThis bulletin addresses common HVAC issues, including compressor failures and refrigerant leaks, with recommended solutions and updates.
Hyundai XG350 HVAC Parts Catalog
Coming SoonThis catalog lists all OEM and aftermarket HVAC components, including part numbers, descriptions, and compatibility information.
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Technical Information
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