Hyundai Vehicle Models Entourage 2007-2009 Torque Specifications
Complete Hyundai Vehicle Models Entourage 2007-2009 torque specifications guide. Includes factory-specified torque values, torque sequences, and technical specifications for all components including body, brakes, drivetrain, electrical, emissions sensors, fuel, exhaust, HVAC, and suspension. Essential information for proper assembly and maintenance.
Important Information
Safety guidelines and reference information for proper torque application
Safety First
- Always verify torque specifications with your vehicle's factory service manual
- Use properly calibrated torque wrenches
- Replace all torque-to-yield (TTY) bolts - they are single-use only
- When in doubt, consult a professional mechanic
Quick Reference Guide
Quick Reference Guide
Common Torque Patterns
Star Pattern
Used for wheels and other circular bolt patterns
Cross Pattern
Used for gaskets and cover plates
Sequential Pattern
Used for head bolts and other critical components
Common Mistakes to Avoid
Common Mistakes to Avoid
Over-tightening
Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.
Always use a calibrated torque wrench and follow specifications exactly.
Incorrect Torque Sequence
Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.
Follow the manufacturer's specified torque sequence pattern.
Dirty Threads
Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.
Clean and inspect all threads before assembly. Use new thread locker if specified.
Reusing TTY Bolts
Torque-to-yield bolts are designed to stretch and must not be reused.
Always replace TTY bolts with new ones. They are single-use only.
Dry vs. Lubricated
Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.
Check if specs are for dry or lubricated threads. Use specified lubricant when required.
Recommended Tools
Recommended Tools
Torque Wrench (1/4" Drive)
Torque Wrench (3/8" Drive)
Torque Wrench (1/2" Drive)
Angle Gauge
Torque Wrench Care
- Calibrate annually or after 5,000 clicks
- Store at lowest setting
- Keep clean and lubricated
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Torque Calculator
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3.8l Engine
Torque specifications for 3.8L Engine
3.8l Engine
Torque specifications for 3.8L Engine
Cylinder Head and Engine Block
1 Cylinder Head Bolts
M12 x 1.5
Cylinder Head Bolts
M12 x 1.5 2 Engine Block to Transmission Mounting Bolts
M14 x 1.5
Engine Block to Transmission Mounting Bolts
M14 x 1.5 3 Engine Block to Engine Mounting Bolts
M12 x 1.5
Engine Block to Engine Mounting Bolts
M12 x 1.5Main Bearings and Crankshaft
1 Main Bearing Bolts
M16 x 1.5
Main Bearing Bolts
M16 x 1.5 2 Crankshaft Pulley/Harmonic Balancer Bolt
M18 x 1.5
Crankshaft Pulley/Harmonic Balancer Bolt
M18 x 1.5Camshaft and Valve Train
1 Camshaft Sprocket Bolt
M14 x 1.5
Camshaft Sprocket Bolt
M14 x 1.5 2 Rocker Arms/Shafts Bolts
M10 x 1.5
Rocker Arms/Shafts Bolts
M10 x 1.5Intake and Exhaust Systems
1 Intake Manifold Bolts
M10 x 1.5
Intake Manifold Bolts
M10 x 1.5 2 Exhaust Manifold/Headers Bolts
M10 x 1.5
Exhaust Manifold/Headers Bolts
M10 x 1.5Fuel System
1 Fuel Rail Bolts
M8 x 1.25
Fuel Rail Bolts
M8 x 1.25 2 Fuel Injector Bolts
M6 x 1.0
Fuel Injector Bolts
M6 x 1.0Ignition System
1 Spark Plugs
M14 x 1.25
Spark Plugs
M14 x 1.25 2 Ignition Coil Bolt
M8 x 1.25
Ignition Coil Bolt
M8 x 1.25Cooling System
1 Water Pump Bolts
M10 x 1.5
Water Pump Bolts
M10 x 1.5 2 Water Pump Pulley Bolts
M8 x 1.25
Water Pump Pulley Bolts
M8 x 1.25Sensors and Electronics
1 Crankshaft Position Sensor Bolt
M6 x 1.0
Crankshaft Position Sensor Bolt
M6 x 1.0 2 Camshaft Position Sensor Bolt
M6 x 1.0
Camshaft Position Sensor Bolt
M6 x 1.0 6hp Transmission
Torque specifications for 6hp Transmission
6hp Transmission
Torque specifications for 6hp Transmission
Transmission Mounting
1 Transmission to Engine Mount Bolts
M12 x 1.5
Transmission to Engine Mount Bolts
M12 x 1.5 2 Transmission to Chassis Mount Bolts
M10 x 1.25
Transmission to Chassis Mount Bolts
M10 x 1.25Transmission Pan
1 Oil Pan Bolts
M6 x 1
Oil Pan Bolts
M6 x 1Transmission Plugs
1 Drain Plug
M10 x 1.5
Drain Plug
M10 x 1.5 2 Fill Plug
M8 x 1.25
Fill Plug
M8 x 1.25 Body
Torque specifications for Body
Body
Torque specifications for Body
Suspension System
1 Strut/Shock Absorber Mounting Bolts
M14 x 1.25
Strut/Shock Absorber Mounting Bolts
M14 x 1.25 2 Control Arm Bolts
M16 x 1.5
Control Arm Bolts
M16 x 1.5 3 Ball Joint Nut
M18 x 1.5
Ball Joint Nut
M18 x 1.5Steering System
1 Tie Rod End Nut
M12 x 1.25
Tie Rod End Nut
M12 x 1.25 2 Sway Bar Link Nut
M12 x 1.25
Sway Bar Link Nut
M12 x 1.25Body And Exterior
1 Hood Hinge Bolts
M8 x 1.25
Hood Hinge Bolts
M8 x 1.25 2 Door Hinge Bolts
M8 x 1.25
Door Hinge Bolts
M8 x 1.25 3 Trunk Lid Hinge Bolts
M8 x 1.25
Trunk Lid Hinge Bolts
M8 x 1.25 4 Bumper Mounting Bolts
M10 x 1.5
Bumper Mounting Bolts
M10 x 1.5 5 Fender Mounting Bolts
M10 x 1.5
Fender Mounting Bolts
M10 x 1.5 Brakes
Torque specifications for Brakes
Brakes
Torque specifications for Brakes
Brake Caliper System
1 Brake Caliper Bolts
M10 x 1.25
Brake Caliper Bolts
M10 x 1.25 2 Brake Caliper Mounting Bracket Bolts
M12 x 1.5
Brake Caliper Mounting Bracket Bolts
M12 x 1.5Brake Disc Drum System
1 Brake Disc/Drum Retaining Bolts
M8 x 1.25
Brake Disc/Drum Retaining Bolts
M8 x 1.25Wheel Assembly
1 Wheel Lug Nuts
M14 x 1.5
Wheel Lug Nuts
M14 x 1.5Brake Pedal System
1 Brake Pedal Bracket Bolts
M10 x 1.25
Brake Pedal Bracket Bolts
M10 x 1.25Brake Master Cylinder
1 Brake Master Cylinder Mounting Bolts
M10 x 1.25
Brake Master Cylinder Mounting Bolts
M10 x 1.25Brake Lines Hoses
1 Brake Line/Hoses Clamps
N/A
Brake Line/Hoses Clamps
N/A Drivetrain
Torque specifications for Drivetrain
Drivetrain
Torque specifications for Drivetrain
Engine Block and Transmission
1 Engine Block to Transmission Bellhousing Bolts
M14 x 1.5
Engine Block to Transmission Bellhousing Bolts
M14 x 1.5 2 Transmission Mounting Bolts
M12 x 1.25
Transmission Mounting Bolts
M12 x 1.25Crankshaft and Main Bearings
1 Main Bearing Bolts
M16 x 1.5
Main Bearing Bolts
M16 x 1.5 2 Crankshaft Pulley/Harmonic Balancer Bolt
M18 x 1.5
Crankshaft Pulley/Harmonic Balancer Bolt
M18 x 1.5Transmission and Drive Axles
1 Flywheel Bolts
M14 x 1.5
Flywheel Bolts
M14 x 1.5 2 Drive Axle/Half Shaft Bolts
M12 x 1.25
Drive Axle/Half Shaft Bolts
M12 x 1.25Differential and Transfer Case
1 Differential Drain/Fill Plug
M12 x 1.25
Differential Drain/Fill Plug
M12 x 1.25 2 Transfer Case Drain/Fill Plug
M12 x 1.25
Transfer Case Drain/Fill Plug
M12 x 1.25CV Joint and Axle Nut
1 CV Joint/Axle Nut
M20 x 1.5
CV Joint/Axle Nut
M20 x 1.5 Electrical
Torque specifications for Electrical
Electrical
Torque specifications for Electrical
Alternator and Starter System
1 Alternator Mounting Bolts
M12 x 1.5
Alternator Mounting Bolts
M12 x 1.5 2 Starter Motor Mounting Bolts
M12 x 1.5
Starter Motor Mounting Bolts
M12 x 1.5Battery and Electrical Connectors
1 Battery Terminal Nuts
M8 x 1.25
Battery Terminal Nuts
M8 x 1.25 2 Fuel Pump Electrical Connector Bolts
M6 x 1.0
Fuel Pump Electrical Connector Bolts
M6 x 1.0 3 A/C Compressor Electrical Connector Bolts
M6 x 1.0
A/C Compressor Electrical Connector Bolts
M6 x 1.0Ignition System
1 Ignition Coil Mounting Bolts
M10 x 1.5
Ignition Coil Mounting Bolts
M10 x 1.5 Emissions Sensors
Torque specifications for Emissions_sensors
Emissions Sensors
Torque specifications for Emissions_sensors
Emissions Sensors
1 Oxygen Sensor (Upstream)
M10 x 1.25
Oxygen Sensor (Upstream)
M10 x 1.25 2 Oxygen Sensor (Downstream)
M10 x 1.25
Oxygen Sensor (Downstream)
M10 x 1.25 3 Evaporative Emission Control Valve
M8 x 1.25
Evaporative Emission Control Valve
M8 x 1.25 4 Catalytic Converter Sensor
M12 x 1.5
Catalytic Converter Sensor
M12 x 1.5 Exhaust
Torque specifications for Exhaust
Exhaust
Torque specifications for Exhaust
Exhaust Manifold & Headers
1 Manifold to Cylinder Head Bolts
M12 x 1.25
Manifold to Cylinder Head Bolts
M12 x 1.25 2 Manifold/Header to Exhaust Pipe Bolts
M10 x 1.5
Manifold/Header to Exhaust Pipe Bolts
M10 x 1.5Exhaust Pipe Connections
1 Exhaust Pipe to Manifold/Header Bolts
M10 x 1.25
Exhaust Pipe to Manifold/Header Bolts
M10 x 1.25 2 Catalytic Converter to Exhaust Pipe Bolts
M10 x 1.25
Catalytic Converter to Exhaust Pipe Bolts
M10 x 1.25 3 Muffler to Exhaust Pipe Bolts
M10 x 1.5
Muffler to Exhaust Pipe Bolts
M10 x 1.5Exhaust System Brackets & Hangers
1 Exhaust System Mounting Bracket Bolts
M8 x 1.25
Exhaust System Mounting Bracket Bolts
M8 x 1.25 2 Exhaust System Hanger Bolts
M10 x 1.5
Exhaust System Hanger Bolts
M10 x 1.5 Fuel
Torque specifications for Fuel
Fuel
Torque specifications for Fuel
Fuel Rail and Injector System
1 Fuel Rail Bolts
M10 x 1.5
Fuel Rail Bolts
M10 x 1.5 2 Fuel Injector Bolts
M8 x 1.25
Fuel Injector Bolts
M8 x 1.25 3 Fuel Injector Rail Bolts
M10 x 1.5
Fuel Injector Rail Bolts
M10 x 1.5Fuel Pump and Tank System
1 Fuel Pump Mounting Bolts
M12 x 1.75
Fuel Pump Mounting Bolts
M12 x 1.75 2 Fuel Tank Strap Bolts
M14 x 2.0
Fuel Tank Strap Bolts
M14 x 2.0Fuel Filter and Pressure Regulator System
1 Fuel Filter Bolt/Nut
M16 x 2.0
Fuel Filter Bolt/Nut
M16 x 2.0 2 Fuel Pressure Regulator Mounting Bolts
M10 x 1.5
Fuel Pressure Regulator Mounting Bolts
M10 x 1.5Fuel Line and Fitting System
1 Fuel Line Fittings
M12 x 1.75
Fuel Line Fittings
M12 x 1.75Fuel Tank Vent Valve System
1 Fuel Tank Vent Valve Bolts
M10 x 1.5
Fuel Tank Vent Valve Bolts
M10 x 1.5 Hvac
Torque specifications for Hvac
Hvac
Torque specifications for Hvac
HVAC Compressor System
1 A/C Compressor Mounting Bolts
M8 x 1.25
A/C Compressor Mounting Bolts
M8 x 1.25HVAC Line Fittings
1 A/C Line Fittings
M6 x 1
A/C Line Fittings
M6 x 1HVAC Condenser System
1 Condenser Mounting Bolts
M10 x 1.25
Condenser Mounting Bolts
M10 x 1.25HVAC Evaporator System
1 Evaporator Mounting Bolts
M10 x 1.5
Evaporator Mounting Bolts
M10 x 1.5HVAC Expansion Valve System
1 Expansion Valve Mounting Bolts
M6 x 0.75
Expansion Valve Mounting Bolts
M6 x 0.75HVAC Refrigerant Lines
1 Refrigerant Line Brackets
M5 x 0.8
Refrigerant Line Brackets
M5 x 0.8 Suspension
Torque specifications for Suspension
Suspension
Torque specifications for Suspension
Strut And Shock Absorber Mounting
1 Strut Top Mount Bolt
M12 x 1.25
Strut Top Mount Bolt
M12 x 1.25 2 Strut Bottom Mount Bolt
M10 x 1.5
Strut Bottom Mount Bolt
M10 x 1.5Control Arm Mounting
1 Upper Control Arm Bolt
M14 x 2
Upper Control Arm Bolt
M14 x 2 2 Lower Control Arm Bolt
M12 x 1.25
Lower Control Arm Bolt
M12 x 1.25Ball Joint And Tie Rod Ends
1 Ball Joint Nut
M18 x 2.5
Ball Joint Nut
M18 x 2.5 2 Tie Rod End Nut
M16 x 2
Tie Rod End Nut
M16 x 2Troubleshooting Guide
Common issues, diagnostic steps, and prevention guidelines
Common Issues
Bolt stretching, stripped threads, uneven torque patterns
Common Issues
Bolt stretching, stripped threads, uneven torque patterns
Loose Components
Symptoms:
- Rattling or vibration noises
- Visible movement in components
- Uneven panel gaps
Solutions:
- Clean threads and mounting surfaces
- Replace damaged fasteners
- Apply proper torque in sequence
- Use thread locker if specified
Stripped Fasteners
Symptoms:
- Unable to achieve proper torque
- Fastener spins freely
- Visible thread damage
Solutions:
- Use thread repair kit if appropriate
- Install thread insert (HeliCoil)
- Replace component if threaded hole is damaged
- Upgrade to higher grade fastener if recommended
Overtightened Components
Symptoms:
- Cracked or deformed parts
- Broken fasteners
- Compressed gaskets or seals
Solutions:
- Replace damaged components
- Use new fasteners
- Follow proper torque sequence
- Verify correct torque specifications
Diagnostic Steps
Visual inspection, torque verification, thread assessment
Diagnostic Steps
Visual inspection, torque verification, thread assessment
Visual Inspection
Inspect the affected area for any visible signs of damage or wear
- Check for cracks or deformation
- Look for signs of excessive wear
- Verify proper fastener installation
Torque Verification
Verify the torque applied to the fasteners
- Check the torque wrench calibration
- Verify the torque specification
- Compare the applied torque to the specification
Thread Assessment
Assess the condition of the threads
- Check for signs of thread damage
- Verify the thread type and size
- Check for proper thread engagement
Prevention Guidelines
Best practices, maintenance tips, tool care
Prevention Guidelines
Best practices, maintenance tips, tool care
Best Practices
- Always follow the recommended torque specification
- Use the correct type and size of fasteners
- Verify the torque wrench calibration regularly
Maintenance Tips
- Regularly inspect the affected area for signs of wear or damage
- Replace damaged or worn-out components promptly
- Keep the work area clean and organized
Tool Care
- Regularly clean and maintain the torque wrench
- Store the torque wrench in a dry and secure location
- Verify the torque wrench calibration before each use
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What IS the torque specification for the lug nuts on my Hyundai entourage?
What IS the torque specification for the lug nuts on my Hyundai entourage?
85-110 ft-lbs (115-150 Nm)
Q2 What IS the recommended torque for the oil drain plug?
What IS the recommended torque for the oil drain plug?
16-22 ft-lbs (21-30 Nm)
Q3 Can I use a torque wrench to tighten the lug nuts?
Can I use a torque wrench to tighten the lug nuts?
Yes, a torque wrench IS the recommended tool for tightening lug nuts. Ensure it IS properly calibrated to the specified torque value.
Q4 What are the consequences of over-tightening bolts?
What are the consequences of over-tightening bolts?
Over-tightening bolts can lead to stripped threads, damaged bolts, and increased stress on the surrounding components.
Q5 How often should I check the torque on my lug nuts?
How often should I check the torque on my lug nuts?
It IS recommended to check the torque on lug nuts every 6 months or 6,000 miles, whichever comes first.
Q6 What type of torque wrench do I need to use?
What type of torque wrench do I need to use?
A click-type or beam-type torque wrench IS recommended for accurate torque application. Ensure it covers the required torque range.
Environmental Considerations
Temperature, humidity, and seasonal effects on torque specifications
Temperature Effects
Includes: High Heat, Cold Weather, Thermal Cycling
Temperature Effects
Includes: High Heat, Cold Weather, Thermal Cycling
Temperature can significantly impact torque values and fastener behavior
Cold Weather
Effects:
- Increased material brittleness
- Higher torque required due to thread contraction
- Reduced thread lubricant effectiveness
Recommendations:
- Allow components to warm to room temperature when possible
- Consider using winter-grade thread lubricants
- Check torque values more frequently during winter months
Hot Weather
Effects:
- Thermal expansion of components
- Decreased friction in threads
- Accelerated lubricant breakdown
Recommendations:
- Check torque when components are at normal operating temperature
- Use temperature-resistant thread lockers
- Consider re-torquing after heat cycles
Humidity and Corrosion
Covers: Rust Prevention, Salt Exposure, Moisture Control
Humidity and Corrosion
Covers: Rust Prevention, Salt Exposure, Moisture Control
Moisture and corrosion can affect fastener integrity and torque values
High Humidity
Effects:
- Accelerated corrosion formation
- Reduced friction coefficient
- Potential thread seizing
Prevention:
- Use corrosion-resistant fasteners
- Apply appropriate anti-seize compounds
- Maintain proper protective coatings
Salt Exposure
Effects:
- Rapid corrosion development
- Thread damage
- Seized fasteners
Prevention:
- Regular underbody washing
- Use of sacrificial anodes where appropriate
- Application of protective coatings
Seasonal Maintenance
Spring, Summer, Fall, and Winter maintenance schedules
Seasonal Maintenance
Spring, Summer, Fall, and Winter maintenance schedules
Spring
- Inspect for winter damage
- Clean and protect exposed fasteners
- Check torque on critical components
Summer
- Monitor heat-affected components
- Check expansion-related loosening
- Inspect cooling system mounts
Fall
- Prepare for winter conditions
- Apply corrosion protection
- Verify all fasteners are properly torqued
Winter
- More frequent inspection of critical fasteners
- Check for salt damage
- Monitor suspension component torque
Related Resources
Tools, service procedures, and technical bulletins
Recommended Tools
Ratcheting Torque Wrench
A combination of wrench and torque gauge in one, ensuring precise tightening to specifications. Ideal for various fasteners on the entourage.
- Adjustable torque range
- Ratcheting mechanism allows for continuous tightening without removing the wrench
- Accuracy within ±4% of indicated value
- Reversible for both tightening and loosening
Service Procedures
Engine Cylinder Head Bolt Tightening Sequence
Detailed instructions on tightening the cylinder head bolts in the correct sequence and to specified torques for the entourage.
- Clean all mating surfaces thoroughly.
- Lubricate the bolt threads with engine oil.
- Tighten the bolts in the specified sequence and to the torque values provided.
Technical Service Bulletins
TCB-07-05-003: Revised Spark Plug Torque Specifications
2007-05-01This bulletin updates the torque specifications for spark plugs on the entourage, addressing concerns about plug thread damage.
Resolution: Revised torque specifications: 18 ft-lb (25 Nm) for new plugs, 15 ft-lb (20 Nm) for re-torquing used plugs.
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Important information about using this content
Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.
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The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.
We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.
Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
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