Hyundai Vehicle Models Sonata 2011-2014 Torque Specifications
Hyundai Vehicle Models Sonata 2011-2014

Hyundai Vehicle Models Sonata 2011-2014 Torque Specifications

Complete Hyundai Vehicle Models Sonata 2011-2014 torque specifications guide. Includes factory-specified torque values, torque sequences, and technical specifications for all components including body, brakes, drivetrain, electrical, emissions sensors, fuel, exhaust, HVAC, and suspension. Essential information for proper assembly and maintenance.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide

ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

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Search by component name, bolt size, or description

Torque Calculator

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2.0l Engine

Torque specifications for 2.0L Engine

Cylinder Head

1

Cylinder Head Bolts

M10 x 1.25
Torque Specification
1. 15 ft-lbs (20 N·m) 2. 90°
Important Notes
Follow the manufacturer's torque sequence to ensure even clamping force.
2

Valve Cover Bolts

M6 x 1.0
Torque Specification
5.75 ft-lbs (8 N·m)
Important Notes
Ensure the valve cover gasket is properly seated before tightening.

Crankshaft And Bearings

1

Main Bearing Bolts

M10 x 1.25
Torque Specification
58 ft-lbs (79 N·m)
Important Notes
Follow the manufacturer's torque sequence to ensure even clamping force.
2

Connecting Rod Nuts

M8 x 1.0
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Ensure the connecting rod caps are properly aligned before tightening.

Turbocharger System

1

Turbocharger Mounting Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the turbocharger is properly aligned before tightening.
2

Turbocharger Oil Feed Line Bolt

M10 x 1.25
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Ensure the oil feed line is properly aligned before tightening.

Intake And Exhaust

1

Intake Manifold Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Follow the manufacturer's torque sequence to ensure even clamping force.
2

Exhaust Manifold Bolts

M10 x 1.25
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Follow the manufacturer's torque sequence to ensure even clamping force.

Cooling System

1

Water Pump Bolts

M8 x 1.25
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Follow the manufacturer's torque sequence to ensure even clamping force.

2.0l Turbo Engine

Torque specifications for 2.0L-TURBO Engine

Cylinder Head

1

Cylinder Head Bolts

M10 x 1.25
Torque Specification
1. 15 ft-lbs (20 N·m) 2. 90°
Important Notes
Follow the manufacturer's torque sequence to ensure even clamping force.
2

Valve Cover Bolts

M6 x 1.0
Torque Specification
5.75 ft-lbs (8 N·m)
Important Notes
Ensure the valve cover gasket is properly seated before tightening.

Crankshaft And Bearings

1

Main Bearing Bolts

M10 x 1.25
Torque Specification
58 ft-lbs (79 N·m)
Important Notes
Follow the manufacturer's torque sequence to ensure even clamping force.
2

Connecting Rod Nuts

M8 x 1.0
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Ensure the connecting rod caps are properly aligned before tightening.

Turbocharger System

1

Turbocharger Mounting Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the turbocharger is properly aligned before tightening.
2

Turbocharger Oil Feed Line Bolt

M10 x 1.25
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Ensure the oil feed line is properly aligned before tightening.

Intake And Exhaust

1

Intake Manifold Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Follow the manufacturer's torque sequence to ensure even clamping force.
2

Exhaust Manifold Bolts

M10 x 1.25
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Follow the manufacturer's torque sequence to ensure even clamping force.

Cooling System

1

Water Pump Bolts

M8 x 1.25
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Follow the manufacturer's torque sequence to ensure even clamping force.

2.4l Engine

Torque specifications for 2.4L Engine

Cylinder Head And Valve Train

1

Cylinder Head Bolts

M12 x 1.5
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Tighten in a star pattern to ensure even sealing.
2

Valve Cover Bolts

M8 x 1.25
Torque Specification
7 ft-lbs (9 N·m)
Important Notes
Tighten in a star pattern to ensure even sealing.
3

Rocker Arms/Shafts Bolts

M10 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Tighten in a star pattern to ensure even sealing.

Crankshaft And Camshaft

1

Main Bearing Bolts

M14 x 2.0
Torque Specification
58 ft-lbs (79 N·m)
Important Notes
Tighten in a star pattern to ensure even sealing.
2

Connecting Rod Nuts

M10 x 1.5
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Tighten in a star pattern to ensure even sealing.
3

Camshaft Sprocket Bolt

M14 x 2.0
Torque Specification
58 ft-lbs (79 N·m)
Important Notes
Tighten in a star pattern to ensure even sealing.

Engine Block And Oil Pan

1

Engine Mounting Bolts

M12 x 1.75
Torque Specification
30 ft-lbs (40 N·m)
Important Notes
Tighten in a star pattern to ensure even sealing.
2

Oil Pan Bolts

M8 x 1.25
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Tighten in a star pattern to ensure even sealing.
3

Water Pump Bolts

M10 x 1.5
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Tighten in a star pattern to ensure even sealing.

Timing System

1

Timing Belt/Chain Tensioner Bolt

M8 x 1.25
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Tighten in a star pattern to ensure even sealing.
2

Timing Chain Tensioner Arm Bolts

M6 x 1.0
Torque Specification
10 ft-lbs (14 N·m)
Important Notes
Tighten in a star pattern to ensure even sealing.

Accessory Components

1

Intake Manifold Bolts

M10 x 1.5
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Tighten in a star pattern to ensure even sealing.
2

Exhaust Manifold/Header Bolts

M12 x 1.75
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Tighten in a star pattern to ensure even sealing.
3

EGR Valve Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Tighten in a star pattern to ensure even sealing.
4

Throttle Body Bolts

M10 x 1.5
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Tighten in a star pattern to ensure even sealing.

A6f Transmission

Torque specifications for A6f Transmission

Transmission Mounting

1

Transmission Mounting Bolts

M14 x 1.5
Torque Specification
58 ft-lbs (79 N·m)

Transmission Oil Pan

1

Transmission Oil Pan Bolts

M10 x 1.25
Torque Specification
7 ft-lbs (10 N·m)

Transmission Fluid System

1

Transmission Drain and Fill Plugs

M12 x 1.5
Torque Specification
29 ft-lbs (39 N·m)
2

Transmission Fluid Drain/Fill Plug

M12 x 1.5
Torque Specification
29 ft-lbs (39 N·m)

Transmission Case and Valve Body

1

A6F-Transmission Case Bolts

M16 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Estimated value based on industry standards.
2

A6F-Transmission Valve Body Bolts

M12 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Estimated value based on industry standards.

Transmission Filter and Cooler Lines

1

A6F-Transmission Filter Bolts

M8 x 1.25
Torque Specification
10 ft-lbs (14 N·m)
Important Notes
Estimated value based on industry standards.
2

A6F-Transmission Cooler Line Fittings

M10 x 1.25
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Estimated value based on industry standards.

Body

Torque specifications for Body

Suspension and Steering

1

Strut/Shock Absorber Mounting Bolts

M14 x 1.5
Torque Specification
58 ft-lbs (79 N·m)
2

Control Arm Bolts

M16 x 1.5
Torque Specification
67 ft-lbs (91 N·m)
3

Ball Joint Nut

M12 x 1.25
Torque Specification
36 ft-lbs (49 N·m)
4

Tie Rod End Nut

M12 x 1.25
Torque Specification
36 ft-lbs (49 N·m)
5

Sway Bar Link Nut

M12 x 1.25
Torque Specification
36 ft-lbs (49 N·m)
6

Steering Gear/Rack Bolts

M14 x 1.5
Torque Specification
58 ft-lbs (79 N·m)

Body and Frame

1

Body Mount Bolts

M16 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Estimated value. Consult vehicle's repair manual or manufacturer's documentation for accurate torque value.
2

Door Hinge Bolts

M10 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Estimated value. Consult vehicle's repair manual or manufacturer's documentation for accurate torque value.
3

Hood Hinge Bolts

M10 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Estimated value. Consult vehicle's repair manual or manufacturer's documentation for accurate torque value.
4

Trunk Lid Hinge Bolts

M10 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Estimated value. Consult vehicle's repair manual or manufacturer's documentation for accurate torque value.
5

Bumper Mounting Bolts

M12 x 1.25
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Estimated value. Consult vehicle's repair manual or manufacturer's documentation for accurate torque value.

Brakes

Torque specifications for Brakes

Brake Caliper Assembly

1

Brake Caliper Bolts

M12 x 1.5
Torque Specification
58 ft-lbs (79 N·m)
2

Brake Caliper Mounting Bracket Bolts

M14 x 1.5
Torque Specification
80 ft-lbs (108 N·m)

Brake Rotor/Disc Assembly

1

Brake Disc/Drum Retaining Bolts

M10 x 1.25
Torque Specification
52 ft-lbs (71 N·m)

Wheel Assembly

1

Wheel Lug Nuts

M14 x 1.5
Torque Specification
80 ft-lbs (108 N·m)

Brake Master Cylinder and Booster Assembly

1

Brake Master Cylinder Mounting Bolts

M10 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Estimated value. Consult the vehicle's repair manual or manufacturer's instructions for specific torque values.
2

Brake Booster Mounting Bolts

M10 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Estimated value. Consult the vehicle's repair manual or manufacturer's instructions for specific torque values.

ABS Module and Brake Line Fittings

1

ABS Module Mounting Bolts

M8 x 1.25
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Estimated value. Consult the vehicle's repair manual or manufacturer's instructions for specific torque values.
2

Brake Line Fittings

M10 x 1.25
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Estimated value. Consult the vehicle's repair manual or manufacturer's instructions for specific torque values.

Drivetrain

Torque specifications for Drivetrain

Engine Block and Crankshaft

1

Flywheel Bolts

M12 x 1.5
Torque Specification
94 ft-lbs (127 N·m)
Important Notes
Proper torque is essential to prevent damage to the flywheel, crankshaft, and transmission.
2

Main Bearing Bolts

M10 x 1.25
Torque Specification
58 ft-lbs (79 N·m)
Important Notes
Proper torque ensures the bearings are securely seated and prevents engine damage.
3

Connecting Rod Nuts

M8 x 1.0
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Proper torque is necessary to maintain the correct clearance and prevent engine damage.

Crankshaft Pulley and Harmonic Balancer

1

Crankshaft Pulley/Harmonic Balancer Bolt

M14 x 1.5
Torque Specification
133 ft-lbs (180 N·m)
Important Notes
Proper torque is essential to prevent damage to the pulley, balancer, and serpentine belt.

Transmission and Mounting

1

Transmission Mounting Bolts

M12 x 1.5
Torque Specification
58 ft-lbs (79 N·m)
Important Notes
Proper torque is necessary to prevent transmission movement and damage.
2

Engine Block to Transmission Bellhousing Bolts

M10 x 1.25
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Estimated value. Proper torque is necessary to prevent engine and transmission damage.
3

Transmission Crossmember Bolts

M12 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Estimated value. Proper torque is essential to prevent transmission movement and damage.

Drive Axle and Half Shaft

1

Drive Axle/Half Shaft Bolts

M12 x 1.5
Torque Specification
58 ft-lbs (79 N·m)
Important Notes
Proper torque is essential to prevent axle damage and maintain proper wheel alignment.
2

CV Joint/Axle Nut

M14 x 1.5
Torque Specification
159 ft-lbs (216 N·m)
Important Notes
Proper torque is necessary to prevent CV joint damage and maintain proper wheel alignment.
3

Axle Shaft Retaining Bolts

M10 x 1.25
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Estimated value. Proper torque is essential to prevent axle damage and maintain proper wheel alignment.

Propeller and Drive Shaft

1

Propeller/Drive Shaft Bolts

M10 x 1.25
Torque Specification
47 ft-lbs (64 N·m)
Important Notes
Proper torque is essential to prevent drive shaft damage and maintain proper wheel alignment.

Transmission Oil Pan and Drain/Fill Plugs

1

Transmission Oil Pan Bolts

M8 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Proper torque is necessary to prevent oil leaks and maintain proper transmission lubrication.
2

Transmission Drain and Fill Plugs

M10 x 1.25
Torque Specification
29 ft-lbs (39 N·m)
Important Notes
Proper torque is essential to prevent fluid leaks and maintain proper transmission lubrication.

Differential Cover

1

Differential Cover Bolts

M10 x 1.25
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Estimated value. Proper torque is necessary to prevent fluid leaks and maintain proper differential lubrication.

Electrical

Torque specifications for Electrical

Electrical System Mounting

1

Alternator Mounting Bolts

M12 x 1.5
Torque Specification
18 ft-lbs (25 N·m)
2

Starter Motor Mounting Bolts

M14 x 1.5
Torque Specification
33 ft-lbs (45 N·m)

Electrical Connectors

1

Battery Terminal Nuts

M8 x 1.25
Torque Specification
6 ft-lbs (8 N·m)
2

Ignition Coil Bolt

M10 x 1.5
Torque Specification
9 ft-lbs (12 N·m)
3

Spark Plug Wire Retainer Bolts

M6 x 1.0
Torque Specification
1. 10 ft-lbs (14 N·m) 2. 12 ft-lbs (16 N·m)
Important Notes
Estimated torque values based on general industry guidelines.
4

Fuel Pump Electrical Connector Bolts

M5 x 0.8
Torque Specification
1. 5 ft-lbs (7 N·m) 2. 7 ft-lbs (10 N·m)
Important Notes
Estimated torque values based on general industry guidelines.
5

Oxygen Sensor Electrical Connector Bolts

M5 x 0.8
Torque Specification
1. 5 ft-lbs (7 N·m) 2. 7 ft-lbs (10 N·m)
Important Notes
Estimated torque values based on general industry guidelines.

Emissions Sensors

Torque specifications for Emissions_sensors

Exhaust Manifold System

1

Exhaust Manifold/Headers Bolts

M10 x 1.25
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to evenly distribute pressure and prevent warping.
2

Exhaust Manifold/Headers to Cylinder Head Bolts

M8 x 1.25
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Ensure proper alignment of the manifold to the cylinder head before tightening.

Exhaust Pipe System

1

Exhaust Pipe to Exhaust Manifold/Headers Bolts

M10 x 1.25
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Ensure gasket is properly seated before tightening.
2

Catalytic Converter to Exhaust Pipe Bolts

M10 x 1.25
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Ensure proper alignment of the catalytic converter to the exhaust pipe.

Emissions Control System

1

EGR Valve Bolts

M6 x 1.0
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the EGR valve is properly seated before tightening.
2

Oxygen Sensor (O2 Sensor)

M18 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Estimated value based on typical O2 sensor torque specifications. Ensure proper sealing to prevent exhaust leaks.
3

Catalytic Converter Heat Shield Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Estimated value based on typical heat shield bolt torque specifications. Ensure the heat shield is properly aligned before tightening.
4

Exhaust Gas Temperature Sensor

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Estimated value based on typical exhaust gas temperature sensor torque specifications. Ensure proper sealing to prevent exhaust leaks.

Exhaust

Torque specifications for Exhaust

Exhaust Manifold

1

Exhaust Manifold/Headers Bolts

M10 x 1.25
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to evenly distribute pressure.
2

Exhaust Manifold/Headers to Cylinder Head Bolts

M8 x 1.25
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to evenly distribute pressure.

Exhaust Pipe

1

Exhaust Pipe to Exhaust Manifold/Headers Bolts

M10 x 1.25
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Ensure gasket is properly seated before tightening.
2

Catalytic Converter to Exhaust Pipe Bolts

M10 x 1.25
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Ensure gasket is properly seated before tightening.
3

Muffler to Exhaust Pipe Bolts

M10 x 1.25
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Ensure gasket is properly seated before tightening.

Heat Shield

1

Exhaust Heat Shield Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Avoid over-tightening to prevent damage to the heat shield or exhaust components.

Exhaust Hanger

1

Exhaust Hanger Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure hanger brackets are properly aligned before tightening.

Oxygen Sensor

1

Oxygen Sensor

M12 x 1.25
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Ensure sensor is properly seated before tightening.

Exhaust Flange

1

Exhaust Flange Bolts

M10 x 1.25
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Ensure gasket is properly seated before tightening.

Fuel

Torque specifications for Fuel

Fuel Delivery System

1

Fuel Rail Bolts

M6 x 1.0
Torque Specification
7.42 ft-lbs (10 N·m)
Important Notes
Ensure bolts are tightened evenly to prevent warping of the fuel rail.
2

Fuel Injector Bolts

M8 x 1.25
Torque Specification
14 ft-lbs (19 N·m)
Important Notes
Ensure injectors are properly seated before tightening.
3

High-Pressure Fuel Line Fittings

M12 x 1.5
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Estimated value based on similar high-pressure fittings. Ensure fittings are free of debris before assembly.

Fuel Storage System

1

Fuel Pump Mounting Bolts

M6 x 1.0
Torque Specification
7.42 ft-lbs (10 N·m)
Important Notes
Ensure the fuel pump is properly seated before tightening.
2

Fuel Tank Strap Bolts

M10 x 1.5
Torque Specification
27 ft-lbs (37 N·m)
Important Notes
Ensure the fuel tank is properly aligned before tightening.
3

Fuel Tank Sender Unit Bolts

M6 x 1.0
Torque Specification
7.42 ft-lbs (10 N·m)
Important Notes
Estimated value based on similar components. Ensure the sender unit is properly seated before tightening.

Fuel Filtration System

1

Fuel Filter Bolt/Nut

M8 x 1.25
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Ensure the filter housing is properly aligned before tightening.

Fuel Vapor Management System

1

Fuel Filler Neck Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the filler neck is properly aligned before tightening.
2

Fuel Line Clamp Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Estimated value based on similar components. Ensure clamps are properly positioned before tightening.

Hvac

Torque specifications for Hvac

Ac Compressor

1

A/C Compressor Mounting Bolts

M10 x 1.25
Torque Specification
18 ft-lbs (25 N-m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to evenly distribute load. Estimated bolt size based on typical A/C compressor applications.
2

A/C Line Fittings

M8 x 1.25
Torque Specification
15 ft-lbs (20 N-m)
Important Notes
Ensure fittings are clean and free of debris before installation. Estimated bolt size based on typical refrigerant line applications.

Evaporator Core

1

Evaporator Core Housing Bolts

M6 x 1.0
Torque Specification
7.4 ft-lbs (10 N-m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to evenly distribute load. Estimated bolt size based on typical housing applications.

Blower Motor

1

Blower Motor Mounting Bolts

M6 x 1.0
Torque Specification
7.4 ft-lbs (10 N-m)
Important Notes
Ensure bolts are tightened evenly to prevent misalignment. Estimated bolt size based on typical blower motor applications.

Heater Core

1

Heater Core Inlet/Outlet Fittings

M8 x 1.25
Torque Specification
15 ft-lbs (20 N-m)
Important Notes
Ensure fittings are clean and free of debris before installation. Estimated bolt size based on typical coolant line applications.

Hvac Case

1

HVAC Case Assembly Bolts

M6 x 1.0
Torque Specification
7.4 ft-lbs (10 N-m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to evenly distribute load. Estimated bolt size based on typical case assembly applications.

Suspension

Torque specifications for Suspension

Front Suspension

1

Strut/Shock Absorber Mounting Bolts

M14 x 1.5
Torque Specification
58 ft-lbs (79 N·m)
2

Control Arm Bolts

M16 x 1.5
Torque Specification
67 ft-lbs (91 N·m)
3

Ball Joint Nut

M12 x 1.25
Torque Specification
36 ft-lbs (49 N·m)
4

Tie Rod End Nut

M12 x 1.25
Torque Specification
36 ft-lbs (49 N·m)
5

Sway Bar Link Nut

M12 x 1.25
Torque Specification
36 ft-lbs (49 N·m)
6

Upper Control Arm Bushing Bolts

M10 x 1.25
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Estimated value based on industry standards.
7

Lower Control Arm Bolts

M14 x 1.5
Torque Specification
70 ft-lbs (95 N·m)
Important Notes
Estimated value based on industry standards.

Rear Suspension

1

Coil Spring Mounting Bolts

M12 x 1.25
Torque Specification
50 ft-lbs (68 N·m)
Important Notes
Estimated value based on industry standards.
2

Stabilizer Bar Mounting Bolts

M14 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Estimated value based on industry standards.

Steering System

1

Steering Gear/Rack Bolts

M14 x 1.5
Torque Specification
58 ft-lbs (79 N·m)

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What IS the recommended torque for the lug nuts on my 2011-2014 Hyundai Sonata?

118 ft-lbs (160 Nm) when using a torque wrench

Q2

I don't have a torque wrench. Can I still tighten my lug nuts safely?

Yes, but it's important to avoid overtightening. Use a properly sized wrench and tighten the lug nuts firmly by hand.

Q3

I'm replacing my brake pads. What IS the correct torque for the caliper bolts?

29 ft-lbs (40 Nm) for the front caliper bolts and 25 ft-lbs (35 Nm) for the rear caliper bolts

Q4

Can I use an impact wrench to tighten my bolts?

Yes, but only if used correctly. Follow the manufacturer's instructions and avoid overtightening.

Q5

Why IS it important to use the correct torque when tightening bolts?

Proper torque ensures that the bolts are tight enough to hold securely without overtightening and causing damage or compromising the component.

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Digital Torque Wrench (10-100 Nm)

Essential for tightening fasteners to precise torque specifications, preventing damage and ensuring proper assembly. This range IS suitable for many applications on the sonata.

  • Digital display for accurate readings
  • Audible alarm when target torque IS reached
  • Multiple units (Nm, ft-lb, in-lb)
  • Reversible ratcheting mechanism
Learn more
Service Procedures

Wheel Lug Nut Torque Specifications

Tightening the wheel lug nuts to the correct torque IS critical for safety and preventing wheel detachment.

  • Use a digital torque wrench to tighten the lug nuts to 100 Nm (74 ft-lb).
  • Follow a star pattern when tightening the lug nuts to ensure even distribution of force.
  • Double-check the torque of the lug nuts after driving for 50 miles or so to ensure they have not loosened.
View full procedure

Engine Head Bolt Torque Specifications

The cylinder head bolts must be torqued to the correct specifications to ensure a proper seal and prevent engine damage.

  • Clean the cylinder head and block mating surfaces.
  • Apply a thin layer of engine oil to the head bolt threads.
  • Tighten the head bolts in the specified sequence and torque to 60 Nm (44 ft-lb) in two steps.
  • Re-torque the head bolts to 80 Nm (59 ft-lb) in the same sequence.
View full procedure
Technical Service Bulletins

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Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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